Electrofusion Welding Machine

Electrofusion welding is a type of welding used to connect PE pipes and fittings. The electrofusion welding machine is a computer-controlled type of machine. Controls for the machine are done by microprocessors. The existing welding information of the connection elements is entered to the machine either as a barcode or manually. There are many things to consider in an electrofusion welding machine. Firstly, the welding area must be kept clean and appropriate weather conditions must be provided. The processes carried out in the electrofusion welding machine can allow pipes made of the same raw material to be welded. Also, the melting flow rate of the pipes and the fitting to be welded must be within certain values. The area where the welding will take place should be a place that will not be affected by adverse weather conditions. In other words, the machine should be used in places away from snow, rain, wind, or sunlight. Our welding machines should be stored outside the area of use in a careful and meticulous manner. Good storage conditions extend the machine's service life and prevent damage to its parts.

Electrofusion welding machines are high-tech machines. With many technical features, they have many unique uses. It is very possible to apply the desired degree together with the input voltage, power current, and frequency of the machine. Electrofusion welding machines, which are very light with their cables, allow you to make applications at different temperatures. In addition, our machines have Turkish and English language options. High voltage protection and automatic welding control system are also available in our machines. Electrofusion welding machines are especially preferred in situations requiring high safety, where the welding method is difficult due to the narrow space. In such cases, electrofusion welding machines and electrofusion fittings are used. Special wires can be placed while welding on the inner surfaces in contact with the PE pipe. By applying high voltage to these wires with the electrofusion welding machine, the area where the fitting is to be welded is melted thanks to the high temperature given. In this way, the welding process is completed with the electrofusion welding machine and the electrofusion fitting.

To reach electrofusion welding machines that are suitable for your budget and can easily do your welding jobs, you can visit makinaturkiye.com website and complete your shopping.

How is Electrofusion Welding Done?

In order to perform electrofusion welding, the heating resistors in the sleeve part of the machine must be present. After the pipes placed inside the sleeve, the ends of the welding machine are connected, and the resistors start heating each other with the help of the current given. With the heating of the resistors, the temperature of the pipe wall is higher than the temperature of the sleeve wall when looked at. The reason for this is that the wall thickness of the sleeve is greater than the wall thickness of the pipe. The welding process is carried out thanks to the pressure formed on the pipe and the pressure formed inside the pipe. Electrofusion welding machines are very light. At the same time, it is very easy to take the welding parameters and the document information of the welds made with electrofusion welding machines thanks to the variable welding parameters.

Points to Consider for Electrofusion Welding Machine

Before starting the welding process in the electrofusion welding machine, attention should be paid to whether the mouth of the pipe is perpendicular to its own axis. If it is not perpendicular to its own axis, the pipe should be adjusted to be perpendicular. The surface to be welded must be marked in detail. The marked area must be cleaned with a scraping tool so that there is no oxide on its surface. In this way, the section scraped should never come into contact with the cleaned pipe, and the surface cleaned of dirt or unfavorable weather conditions should be protected. Also, the pipes used in the installation must not be warped or damaged. Being in a full circle shape is an important factor at this point. Pipes that do not fit perfectly into the sleeve are not suitable for welding.

When using the electrofusion welding machine, the machine and the working area must be prepared. When doing this, a suitable working area should be found. Among the necessary features for a suitable working area are sufficient light level, the absence of any liquid or vapor that could cause a fire, a path leading to ground connection, and a dry ground for the machine and the operator. Heat sources should be carefully protected from chemical oils or machine parts. Before setting up any unit, make sure that the working area is clean. The machine should be placed on a flat surface. Secure the surface where the machine will be used as much as possible. Do not place the machine on a water or liquid surface and never operate it in this way. Make sure the surface is a dry ground. Also, it is especially important that the pipes to be welded are dry. What needs to be paid attention to before starting the electrofusion welding machine is very important for both human health and efficient operation of the machine. These should also be considered before welding. It should not be forgotten that human health is more important than anything else.

Working System of Electrofusion Welding Machine

The ends of the pipes to be welded should be flat and smooth. The fitting to be welded is placed up to the bearing limit, and the entry boundary on the desired pipe is marked. Then, the top of the pipe to be welded is cleaned. The rasp and surface oxidation should also be removed. Then, the welding parts and fittings are removed from the packaging, and the surfaces of the electrofusion welding machine to be welded are carefully cleaned with industrial alcohol. No contact should be made with the cleaned material at this stage. After ensuring the control in the form of the electrofusion welding ends being upward and flat, the fixing process is performed. The welding ends of the fitting are also placed, and the materials are made ready for welding. Afterwards, after the machine gives the ready sign, the barcode is read or the welding parameters are manually entered to start the welding process. Reading a barcode or manually inputting may vary according to the feature of the electrofusion welding machine; generally, manual welding parameters are entered into our machines. After that, the process is finished according to the machine connected. After seeing the sign that it has finished, you can stop the machine appropriately.

Areas of Use of Electrofusion Welding Machine

Electrofusion welding machines are used in many places under current conditions. Firstly, they are widely used in agricultural irrigation lines, natural gas, drinking water, or fuel and many other areas. You can safely use our machines in all these areas. Our electrofusion welding machines are available on our website and can be easily used in geothermal or sanitary installations, biogas plants, or solid waste facilities and gas network connections.

Our electrofusion welding machines, which show resistance to rust, have a long service life. Our machines that provide high performance also appear before you with prices that will not shake your budget. Also, electrofusion welding machines are used for pipes made of the same raw material. Our electrofusion machines are CE certified. Our machines have 4000 protocol memory. When your memory for saving your welds is full, you can reset it without the need for any extra expense. In our machines, there are fittings, resistors, current or voltage controls. To reach electrofusion welding machines that offer manual welding, you can visit our website makinaturkiye.com, where welding machines suitable for your needs are available.