100 Litre Softgel Capsule Filling Machine 2

Alemisan Softgel Capsule Filling Machine

A. Colloid Melting System
Electric heating colloid melting tank
Electric heating is adopted, easy to use, less occupied area, and fast heating speed.

Technical parameters
Accepted specification Design requirement
Outer surface SUS304, surface 1.5 mm wire drawing process
Motor 2.2kw, Standard infinite gear motor
Motor housing SUS304, surface 1.5 mm wire drawing process
Inner layer
(in contact with the material)
SUS304, 6mm surface polishing process 0.4 quality
Outer layer
(outside the tank)
SUS304, 4mm, surface polishing process 0.4 quality
Mixing knife SUS304, surface polishing process 0.4 quality
Outlet sanitary spherical valve SUS304
Pressure to the heating layer 5mpa
Insulation layer Polyurethane foam
Observation glass 10 mm explosion-proof glass

Light Explosion-proof light
Capacity 100L
Colloid outer layer
melting vessel
SUS304, 4mm, surface polishing process 0.4 quality
14. Colloid inner layer
melting membrane
SUS304, 5mm, surface polishing process 0.4 quality
Insulation layer Polyurethane insulation
Electric device Schneider
Pipeline straight joint SUS304
Vacuum pressure gauge Pressure gauge, Shanghai
Electric control cabinet SUS304, surface polishing process 0.4 quality
Screw SUS304

Water circulation vacuum pump
SN-1.5B type water circulation vacuum pump is used to remove gas from the colloid melting vessel during colloid solution preparation, thus vacuuming the vessel and producing colloid solution without bubbles. Maximum airflow is 1.5 m³/min, limit vacuum 700mmHg, rotation speed 2860RPM, motor power 4KW, and water consumption 8-12L/min.

SINO-100 type mold rolling soft capsule machine is a new model designed according to the performance of the SINO-100 model and customer needs, with advanced design technician and knowledge, compliant with GMP standards. With a 220V power supply, it is mainly used for small-scale manufacturers or pharmaceutical research institutes developing soft capsules with the following features:
 Horizontal colloid feeding is adopted. All units can be controlled independently and are easy to adjust.
 Pneumatic press is used for pressing the mold rolling, easy and fast with a digital display, thus extending the service life of the mold.
 The amount of lubricant for the colloid film can be controlled at a micro level, no need for alcohol or petroleum ether for cleaning, thus avoiding any hazards during cleaning, thereby reducing production costs.
 Precise adjustment for the thickness of the colloid layer.
 The surface of all parts in contact with the gelatin solution or gelatin film is smooth and clean, making it easy to clean and disinfect.
 The left/right axis shift of the soft capsule machine head is less than ±0.03 mm. There is no obstruction when pressing the soft capsule machine head, and it is flexible for resetting. When the content of the press is oil, the rotation speed of the machine head is in the range of 1~4R/min,
with excellent capsule appearance. The cutting of the mold is smooth, the merging of the capsule is beautiful, and there is no leakage. When pressing the mixture or suspension of traditional Chinese medicine, the rotation speed of the machine head is between 1~3.5R/min with excellent capsule appearance. The cutting of the mold is smooth, the merging of the capsule is beautiful, and there is no leakage.
 During pelletizing, the hexagonal square shaft of the tablet dropping machine can operate smoothly. There is a rubber brush under the mold,
to clean the tablet very well without mold damage.
 During pelletizing, the thickness of the gelatin belt can be adjusted by turning the hand arch forward/backward. When there is a thought difference between the left and right gelatin belts, adjust the left/right gelatin box's front/back arch; when on the same side, if there is a thought difference between the front and back, you only need to adjust the front/back hand arch on the same side. During pelletizing, gelatin can be automatically supplied through the sleeve valve and liquid sensor. When the level is low, the sensor will give a signal to control the opening of the sleeve valve for gelatin feeding. When the level reaches the required limit, the sensor will give a signal to control the closing of the sleeve valve to stop gelatin feeding.
 The appearance of the left/right rubber rollers of the soft capsule machine should be smooth and should not have obvious scratches. The surface jumping
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12 rubber roller should be less than 0.08 mm. The rolling speed of the left/right gelatin can be directly controlled from the touch screen. During normal production, the gelatin band is smooth and flawless both inside and outside.
 The cooling system is used to cool the left/right rubber cylinder. To meet different requirements in the production of soft capsules, the temperature of the left/right rubber roller can be controlled between 10°C-20°C on the touch screen. The cooling system includes an external cooling system and an internal condenser in the capsule machine. In the condenser, the cooling capacity is transferred to the left/right rubber cylinder through the liquid cooling fluid and then through the pump. The sensor in the system is used to automatically control the temperature of the cooling fluid, thus controlling the temperature of the cylinder.
 The loading accuracy of the feeding pump is ±1.5%. The operation of the feeding pump is matched with 0~5R/min without abnormal vibration with the axis of the mold. A stupid design is adopted for the pump, and there is no need to adjust the filling time of the content.
 The qualified rate of the capsules is not less than 97%.
 In the drying system, there will be no scratching, breaking, or leaking of the soft capsule during drying.
B-1 Specification
Item Technical direction Description
Type of closed content Liquid or ointment
Size of rolling mold ∮64×100mm
Speed regulation of rolling mold 0-5 RPM Steps changing speed
Speed changing method AC frequency conversion speed regulation
Supplied liquid amount
single column plug
0-1.5ML
Finished filling accuracy
product
±1%
Main motor 0.75KW 1400rpm
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13Electric heating power of the colloid
transfer tube ～100W*2
Power of heating tube
220W*4（Distribution box）
220W*2（Injector）
Temperature control method
PID intelligent control
Power supply 4P AC220V 50HZ
Power consumption including cooling unit etc. about 11KW. Overall size
1300X550X1350(h)mm
Weight 500kg
B-2 Main parts and functions
S.N. Description Function
1. Main control system Control and operation system
2. Main shaft of rolling mold Feeding power for pelletizing
3. Mold Gelatin pearl fusion
4. Fan Transfer finished

place the gelatin pearl in the drying and shaping cage. 5. Frequency converter Adjust the rotation speed of the main body
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10S.N. Description Function
6. Hub Water cooling, connected to the air cooling system, Gelatin can be cooled cleanly, quickly, and evenly. 7. Oil cylinder
Synchronized rotation on both left and right sides, dual lubrication and micro lubrication, and evenly feeds the gelatin. 8. Tablet dropping machine Peels the tablet from the mold chamber and screen
9. Gelatin auto control system The feeding of gelatin is auto-controlled according to the level with an inductive probe.
10. Distribution box Keep the gelatin solution at a constant temperature and adjust the thickness
11. Power distribution cabinet Avoid safety and any accidents. 12. Related parts Check
13. Pressure gauge Shows the pressure of the pressurized air
14. Pneumatic machine Realize pneumatic pressing and protect the mold. The mold rolling type soft capsule machine is designed and manufactured according to the National Pharmaceutical Machinery Industries JB2 standard. The adaptation of the material to the current industry standard and the design, production, assembly, operation, cleaning, and maintenance are in accordance with GMP standards.
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11B-3 Materials
Main body material
S.N. Item Aluminum alloy Stainless steel 304
1 Outer surface
(Apply wire drawing process to the surface)
1.5 mm2
Back plate of the main body
(Apply wire drawing process to the surface)
2.0 mm3
Inner cabinet 45# steel
4 Funnel (Apply wire drawing process to the surface)
1.5 mm5 Tablet feeding machine
(Apply wire drawing process to the surface)
1.5 mm6 Mold Left/right rolling mold
7 Outer plate of automatic feeding machine
(Apply wire drawing process to the surface)
1.2 mm8 Gelatin recovery box
(Apply wire drawing process to the surface)
1.2 mm9 Drying and shaping cage. (Apply wire drawing process to the surface)
1.5 mm10 Screw Stainless steel
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12B-4 Detailed parameters of some parts
Control method
a. With PLC intelligent touch screen and the following control units:
b. Total power switch
c. Lubrication pump switch
d. Total switch of electric heating
e. Refrigerator switch
f. Fan switch
g. Switch of drilling and shaping drum
h. Main drive and control system switch
Pneumatic mechanism
A pneumatic mechanism is used for pressing the mold, including 2 sets of cylinders, rotary switches, (Airtac) pneumatic pipes, and (Airtac) joints.
Airtac brand aluminum alloy mini cylinder:
Model: SSA 50X15
The pneumatic mechanism is fixed on the left outer side of the mold beam, both front and back. The pneumatic pressure gauge is fixed on the left/right oil cylinder. Airtac model: Y-60 Pressure: 0-1 MPa Class: 2.5
Medium: Clean pressurized air. Parameter: 0.2~0.7MPa. Pearl feeding machine
A series of pearl feeding machines are connected to the left side of the mold rolling soft capsule machine. The feeding machine is L400XW350x H650mm. Material: SUS304. Thickness: 1.5 mm. The upper straight joint pipe can be flexibly removed and is easy to clean.
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13Pressure gauge:
On the left/right of the capsule machine, with a 0.1-1mpa indicator type display. The quantity of manometers: 2 sets.
Brand: Airtac Y-60 2.5
Refrigerator
Used to cool the rubber layer of the soft capsule machine's core. The outer cabinet is placed in a non-clean area.
Size: 760*250*530 Brand: Gree Model: KFR-50W/VK1
Power distribution cabinet: Stainless steel 304, 1.5 mm thickness, wire drawing on the surface
Original components: DELTA
Frequency converter: SAJ Model: T8000 vr75m1
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14Stainless steel drying basket
SINO-ZL100 type drying basket adopts frequency converter for control, each joint can operate independently in positive or opposite directions. One of many joints can be used simultaneously. The rotation of the basket is controlled, allowing the tablet to be held in the current rotating drying and also pushed to the next for drying. Here are some advantages:
 Special one-sided air blowing system ensures equal airflow in the basket, increasing the painting speed.  Proper ventilation pipe design prevents pollutants and dust from entering the basket with the air.  The latest structural design is adopted to ensure that tablets can be continuously transferred when multiple baskets are used at the same time.  There is an oil collection tray under the basket. The oil produced during the drying process does not pollute the ground, thus keeping the environment clean and safe.
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15Size
Item Feature Description
Size of drying basket (2 joint) 1200*520*855(h)mm
Rotation speed of drying basket 13rpm Frequency converter
Motor 90W*2/380V 50HZ
Fan power 0.45W*6/380V 50HZ
Airflow of the fan 1400m3/h
Weight 200kg
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