240 Mm Upvc High Performance Pvc Window Profile Extrusion Line
Window profile extrusion line is a production system that shapes PVC material into window frames and related components by melting PVC material. This process involves passing the PVC through an extruder, turning it into profiles through a mold, cooling and calibrating the shape, and cutting it to the desired size. This method typically produces durable, energy-efficient, and low-maintenance window profiles commonly used in construction.
Features and Applications:
PVC window profile extrusion line features an extruder, calibration system, cooling unit, and cutting mechanisms to produce precise window profiles. It offers high customization for various shapes and sizes and provides strong control over material quality, temperature, and dimensions. Application areas include the production of energy-efficient, low-maintenance window and door frames for residential, commercial, and industrial buildings. The line is also used in the production of other profiles such as ventilation systems, sash, and reinforcement components.
Technical Parameters of 108 mm High Performance PVC Window Profile Extrusion Line:
| Technical Specifications: | Classic Type | High Speed Type | ||||||
| Type | YF108 | YF240 | YF240A | YF300 | YF400 | YF240 | YF240 | YF240A |
| Maximum Width of Product (mm) | 108 | 240 | 150*2 | 300 | 400 | 240 | 240 | 150*2 |
| Extruder Model | SJZ55/110 | SJZ65/132 | SJZ65/132 | SJZ65/132 | SJZ80/156 | SJP75/28 | SJP93/30 | SJP110/28 |
| Maximum Extrusion Capacity (kg/h) | 110 | 180 | 180 | 180 | 320 | 150-250 | 250-400 | 400-500 |
| Extruder Power (kw) | 22 | 37 | 37 | 37 | 55 | 45 | 55 | 90 |
| Cooling Water (m3/h) | 7 | 8 | 8 | 8 | 10 | 7 | 8 | 10 |
| Compressed Air (m3/min) | 0.6 | 0.6 | 0.8 | 0.6 | 0.6 | 0.6 | 0.6 | 0.8 |
PVC Profile Production Equipment Benefits
Usage of PVC profile production equipment offers high efficiency, precise molding, and customization for various profiles. These equipment ensure fast production with minimal material waste, producing durable and low-maintenance items. Moreover, they provide a cost-effective solution by reducing labor and material costs. The use of recyclable materials also supports eco-friendly production.
- Choosing the Right PVC Window Frame Extrusion Line
- When selecting a PVC window frame extrusion line, consider automation features for production volume, design flexibility, and efficiency. Choosing a line from a reliable brand that offers low maintenance and energy efficiency can provide consistent quality and long-term durability.
uPVC Window Profile Extrusion Line
uPVC window profile extrusion line creates window frame profiles by melting uPVC material. This system produces durable, low-maintenance profiles for precision, efficiency, and energy-saving windows.
Plastic Profile Extrusion Line Components
A plastic profile extrusion line typically consists of the following components:
- Extruder: Melts and mixes raw materials.
- Die: Shapes the molten plastic into the desired profile.
- Cooling System: Cools and solidifies the extruded profile.
- Haul-off: Pulls the profile at a consistent speed and shape across the line.
- Cutter: Cuts the profile to the desired length.
- Control System: Monitors and adjusts temperature, speed, and other parameters for optimum performance.
These components work together to efficiently produce high-quality plastic profiles.
Advancements in PVC Profile Extrusion Technology
Recent advancements in PVC profile extrusion technology include:
- Smart Controls: Advanced PLC and IoT integration for real-time monitoring and automatic adjustments.
- Energy-saving Features: Enhanced motors and efficient heating systems that reduce energy consumption.
- Fast Production: Improved screw and die designs for higher output and faster cooling.
- Customization: More flexible systems that provide precise profile shapes, sizes, and multilayer designs.
- Reduced Waste: Innovations in material processing and extrusion that lower scrap rates and enhance material usage.
These innovations increase productivity, reduce costs, and support environmentally friendly production practices.
