2X150 Mm High Performance Pvc Window Profile Extrusion Line
2x150 mm (180 kg/h) High Performance Upvc Upvc Window Profile Extrusion Line
The PVC window profile extrusion line is a production system that shapes PVC material into window frames and related components by melting PVC. This process involves passing PVC through an extruder, converting it into profiles through a mold, cooling and calibrating the shape, and cutting it to the desired size. This method typically produces durable, energy-efficient, and low-maintenance window profiles commonly used in construction.
Features and Applications:
The PVC window profile extrusion line consists of an extruder, calibration system, cooling unit, and cutting mechanisms to produce precise window profiles. It offers high customization for various shapes and sizes and provides strong control over material quality, temperature, and dimensions. Application areas include the production of energy-efficient, low-maintenance window and door frames for residential, commercial, and industrial buildings. The line is also used for the production of other profiles such as ventilation systems, moldings, and reinforcement components.
2x150 mm High Performance Upvc Upvc Window Profile Extrusion Line Technical Parameters:
|
Technical Specifications: |
Classic Type |
High Speed Type |
||||||
|
Type |
YF108 |
YF240 |
YF240A |
YF300 |
YF400 |
YF240 |
YF240 |
YF240A |
|
Maximum Width of the Product (mm) |
108 |
240 |
150*2 |
300 |
400 |
240 |
240 |
150*2 |
|
Extruder Model |
SJZ55/110 |
SJZ65/132 |
SJZ65/132 |
SJZ65/132 |
SJZ80/156 |
SJP75/28 |
SJP93/30 |
SJP110/28 |
|
Maximum Extrusion Capacity (kg/h) |
110 |
180 |
180 |
180 |
320 |
150-250 |
250-400 |
400-500 |
|
Extruder Power (kw) |
22 |
37 |
37 |
37 |
55 |
45 |
55 |
90 |
|
Cooling Water (m3/h) |
7 |
8 |
8 |
8 |
10 |
7 |
8 |
10 |
|
Compressed Air (m3/min) |
0.6 |
0.6 |
0.8 |
0.6 |
0.6 |
0.6 |
0.6 |
0.8 |
Benefits of Using PVC Profile Production Equipment
The use of PVC profile production equipment offers high efficiency, precise molding, and customization capabilities for various profiles. These equipment enable fast production with minimal material waste, produce durable and low-maintenance products. Additionally, they provide a cost-effective solution by reducing labor and material costs. The use of recyclable materials also supports environmentally friendly production.
-
Choosing the Right PVC Window Frame Extrusion Line
-
When selecting a PVC window frame extrusion line, consider automation features for production volume, design flexibility, and efficiency. By choosing a line from a reliable brand that offers low maintenance, energy efficiency, and consistent quality, you can ensure long-term durability.
uPVC Window Profile Extrusion Line
The uPVC window profile extrusion line creates window frame profiles by melting uPVC material. This system produces durable, low-maintenance profiles for precision, efficiency, and energy-efficient windows.
Components of Plastic Profile Extrusion Line
The plastic profile extrusion line typically consists of the following components:
-
Extruder: Melts and mixes raw materials.
-
Die: Converts molten plastic into the desired profile shape.
-
Cooling System: Cools and solidifies the extruded profile.
-
Haul-off: Pulls the profile from the line at a consistent speed and shape.
-
Cutter: Cuts the profile to the desired length.
-
Control System: Monitors and adjusts temperature, speed, and other parameters to ensure optimal performance.
These components work together to efficiently produce high-quality plastic profiles.
Advancements in PVC Profile Extrusion Technology
Recent advancements in PVC profile extrusion technology include:
-
Smart Controls: Enhanced PLC and IoT integration for real-time monitoring and automatic adjustments.
-
Energy Saving Features: Advanced motors and efficient heating systems that reduce energy consumption.
-
High-Speed Production: Improved screw and die designs for higher output and faster cooling.
-
Customization: More flexible systems that provide precise profile shapes, sizes, and intricate designs.
-
Reduced Waste: Innovations in material processing and extrusion that lower scrap rates and enhance material usage.
These innovations increase productivity, reduce costs, and support environmentally friendly production practices.
