45 Strokes/Minute 2200 Mm Steel Mesh Welding Machine

2200 Mm Mesh Welding Machine 45 strokes/minute

MESHMATIC Z SERIES HKM22Z06

 

Technical Specifications of MESHMATIC Z SERIES HKM22Z06

 

Capacity :



Machine speed: 45 strokes/minute

Mesh Width: 2200mm

Mesh Length: 6000mm

Cross bar diameter 4-6mm

Length bar diameter 4-6mm

Cross bar spacing 500mm (stepped)

Length bar spacing: 75-1mm manually adjustable

 

Machine Components



1) LENGTH BAR DRIVE MECHANISM

2) WELDING UNIT

3) CROSS BAR EJECTION

4) AUTOMATION PANEL

 

1) Controlled by Servo Motor.

Can accommodate 24 units. 

 

Drive distance:

50-300mm

Drive system:

Servo motor

Groove:

24 units

Control valve :

8 high flow units. 

 

2) Consists of lower electrode, upper electrode, and 6 units of 120 KVA transformers.

The length bars coming from the drive unit and the cross bars coming from the cross bar ejection unit are held together by a magnet, and the welding pistons compress the bar

and welding is done with the energy coming from the transformer.

 

Welding Transformer:

6 units of 90KVA

Welding piston:

24 units of 90mm tandem

Valve:

24 high flow units

Welding head:

12 units of 75-100mm, 8 units of 150mm, 6 units of 200-250mm

Welding bar:

24 water-cooled copper bars

Lower electrode holder:

24 water-cooled

Magnet :

6 units (with sensor cable connection)

 
 

3) The magnetic bar from the cross bar storage takes a certain amount of cross bar and leaves it in the servo motor compartment.

The servo motor takes the bars one by one and gives them to the ejection unit.

The ejection process is done with pistons.

It throws the cross bar towards the magnet.

 

Storage capacity :

600 kg

Intermediate storage motor:

1.1kw asynchronous

Cross bar motor:

0.75kw Servo

Cross bar receiver:

4-8mm adjustable

Bar ejector :

6 units

 
 

4) Inside the panel, there are 6 units of 800Amper disk thyristor welding units.

PLC and motor control systems are compatible with each other.

There is an internet output via Ethernet.

 

PLC:

Panasonic - Mitsubishi

Operator panel:

Delta -Mitsubishi

Asynchronous Drives:

Mitsubishi

Servos:

Mitsubishi

Switching system:

Schnider

Welding system:

6 units of thyristor