6Ton/ 20 Hours Production Fiber Production Line

⦁ Raw Material: 3-15D*38-65mm PET fiber and low melting point fiber
 
⦁ Product and Application: Thermal bonded filling for insulation, home textiles, bedding, furniture, etc.
 
⦁ Product Features: 60-500GSM
 
⦁ Capacity: Maximum 300kgs/hour for products over 6D and 250gsm for standard, Daily Production Capacity 6Ton/ 20 Hours production
 
⦁ Finished product width: max. 3000 mm
 
  Bale opener (electric weighing
 
⦁ The machine is used to open the fiber in bales with an electronic weighing system and then transfer the fiber to the next working procedure according to a certain percentage.
 
⦁ Technical data: working width: 1100mm
 
Production capacity: 200kg/h (first-class 6D polyester) Weighing system: electronic Control method: photoelectric
 
⦁ Structure
 
⦁ Q235-B steel sheets are cut by laser and bent in a CNC machine to form the machine frame and assembled in modules.
 
⦁ The bolted cage is made of high-quality wood with a canvas lining and is surrounded by angle iron for support.
 
⦁ The transport cage is made of two lower compartments of wooden cages in high and low dislocation arrangement.
 
⦁ The diameters of the average roller and fiber stripping rollers are 480mm including sharp tip heights, with a total of 3 rows.
 
⦁ Feeding is automatically controlled by photoelectric and the Spike cage is controlled by a separate inverter to regulate the feeding amount.
 
⦁ The hoppers are made of aluminum alloy controlled by air cylinders. Automatic exhaust-driven hoppers. Fiber dripping is not affected by air flow. this
 
weighing is very accurate.
 
 
Feeder with lubrication device
 
⦁ The machine is used to pre-open and mix one or more types of fiber that will be sent to the large hopper of the mixer through the fiber transfer fan.
 
⦁ Technical data: working width: 1000mm Opening method: pin plate for opening
 
Roller diameter: 450 mm (including the height of the pin plate) Opening roller speed: 1000 rpm
 
Production capacity: 500kg/h (first-class 6D polyester)
 
⦁ Structure
 
⦁ The frame is made of 10 mm thick Q235-B steel plate with qualitative processing and welded.
 
⦁ The feeding cage is a leather cage matching with 3 sets of bale openers to provide fiber.
 
⦁ The feeding roller is a φ120mm steel corrugated roller with an upper and lower counter pressure structure.
 
⦁ The opening roller is a φ450mm seamless steel pipe and is dynamically balanced with calibrated plates compatible with fixed plates.
 
⦁ The transfer fan operates separately in conjunction with the transfer air hose φ300mm and has a strong magnet on the transition piece.
 
⦁ Feeding is controlled by the photoelectric of the large hopper mixing machine with reverse switch.
 
Fiber collection cabinet and Main opener
 
⦁ The machine is suitable for further opening the material coming from the large hopper mixer and will transfer the fiber to the storage room of the mixing machine through the fiber transfer fan.
 
⦁ Technical data: working width:1000mm Opening method: pin plate
 
Roller diameter: 450mm (including the height of the card pins) Opening roller speed: 1000 rpm
 
Production capacity: 500kg/h (first-class 6D polyester)
 
⦁ Structure
 
⦁ The frame is welded with Q235-B steel plate with qualitative processing
 
⦁ The feeding cage is a leather cage compatible with a dust-free style collector cabinet.
 
⦁ The feeding roller is a φ120mm steel corrugated roller with an upper and lower counter pressure structure.
 
⦁ The opening roller is a φ450mm seamless steel pipe and is dynamically balanced with calibrated plates compatible with fixed plates.
 
⦁ The transfer fan operates separately in conjunction with the transfer air hose φ300mm and has a strong magnet on the transition piece.
 
⦁ Feeding is controlled by the photoelectric of the Vibrating feeder.
 
reverse gear switch.
 
 
 
 
Vibrating feeder
 
⦁ Technical history: working width: 1750 mm
 
Production capacity: 300kg/h (first-class 6D polyester) Control method: photoelectric
 
⦁ Structure
 
⦁ The machine casing is made of Q235-B steel sheet and is modularly assembled.
 
⦁ The bolted cage is a high-quality wooden cage supported by thick canvas and opened with steel supports.
 
⦁ The horizontal feeding cage consists of high-quality, non-slip leather cages, one in front of the bolted cage and the other behind it.
 
⦁ The diameter of the pin average taking and stripping rollers is φ410mm, with three rows of pins on it, while the ends of the roller prevent fiber entanglement.
 
⦁ The vibrating plate is made of stainless steel, polished, and has no fiber sagging.
 
⦁ Two photoelectrics are relatively placed according to the collection hopper and feeding hopper, and the distance is adjustable.
 
⦁ The infinite wheel manually adjusts the width of the vibrating feeding hopper.
 
⦁ A high-level fiber storage hopper is added to the fiber feeding inlet, and the fiber is delivered with roller locking.
 
 
 
 
Single cylinder double doffer carding machine
 
⦁ It is used to open and card the formed fibers into stable fiber layers.
Single cylinder double doffer carding machine
 
⦁ It is used to open and card the formed fibers into stable fiber layers consisting of single fibers and send them for further processing.
 
⦁ Technical parameters:
 
⦁ Working width: 2000mm
 
⦁ Capacity: 300kg/h (according to 6D first-class fiber) Suitable fiber: 3-15D×38-65mm PET
 
⦁ Output speed: ≤45m/min 3) Structural features:
 
⦁ The machine body is made of high-quality steel, wrapped, and processed with high precision, combined with support.
 
⦁ The horizontal feeding cage is a PVC cage with a pressure roller for even feeding.
 
feeding
 
⦁ Four rollers for feeding with a diameter of φ65mm, an anti-metal protection device that can test metals at the material inlet of the machine and has an automatic stop warning.
 
⦁ Main roller diameter: 1230mm
 
⦁ There are 5 pairs of working rollers and stripping rollers for the main roller; a total of five carding sections to fully card the fiber and evenly form the web.
 
⦁ The edge suction system is equipped in 6 places and dust particles
 
must be transferred to a special dust hopper.
 
⦁ Walking platforms are placed on both sides of the machine for maintenance.
 
 
Fiber LAYING 220*380
 
⦁ The machine is used to evenly fold fiber webs for the next working procedure and to overlay them with a specific width and thickness.
 
⦁ Technical data: input width: ≤2200mm
 
Output width: ≤3800mm Laying speed ≤45m/min Output speed: 1~10m/min
 
Feeding amount: 60-500g/㎡
 
 
 
 
 
⦁ Structure
 
⦁ The machine frame is made of 8mm thick Q235-B armor plate and is combined with angle iron.
 
⦁ Anti-static PU cages are for transfer, cross-laying, and balancing. The lower cage is PVC slatted.
 
⦁ Except for the laying roller, each cage drive roller is φ108mm seamless steel and is powered at the ends of the axle wood.
 
⦁ Cross-laying and Mutual Movement is a lower section accurately controlled by PLC.
 
⦁ Forward and backward movement and cross-laying adopt a synchronous belt for drive.
 
⦁ The height of the lower cage is electrically controlled by a motor.
 
⦁ There are platforms on both sides.
 
Thermal bonding oven
 
 
 
⦁ Suitable for: Heating the fiber web and thermally bonding low melting point fiber to the batting with a certain power and specific properties.
 
⦁ Technical parameters: Working width: 3800mm
 
Heating chamber length: 6000mm Internal temperature: ≤ 220℃
 
Mechanical output speed: Max 12m/min
 
⦁ Structure and characteristics:
 
⦁ The single-layer drying area with top blowing and bottom suction method has high heat efficiency with hot air penetration and convection. The drawer-like air channel can be easily cleaned.
 
⦁ The main structure of the machine is made of grooved steel and angle iron.
 
⦁ The conveyor cage is a single-layer TEFLON mesh that can withstand high temperatures and prevent the mesh from sticking to the cage with automatic correction.
 
⦁ The heat protection plate is made of cold-rolled steel. The thickness of the heat protection plate is 10 cm; the inner part is filled with heat-insulating asbestos and covered with high-temperature resistant silicone nitrile rubber.
 
⦁ Heating method: Natural gas with a burner (2 sets of proportional burners for air distribution and energy saving)
 
⦁ The main drive of the dryer is controlled by a gear reducer.
 
⦁ The cooling fan and cooling water cylinder (external channel and circulating cold water solid adjusted by the receiver) are equipped at the oven's mesh exit for cooling the mesh and forming the soft batting product.
 
⦁ The exhaust channel is located above the oven.
 
 
Air Cooling Machine
 
 
 
 
 
 
 
1) This machine is used to cool the web from the oven. 2） Technical data:
 
Cooling method: Cooling air with top blowing and bottom suction Working width: 3600mm
 
 
 
3） Structure and characteristics:
 
⦁ The main frame is made of profile steel.
 
 
 
⦁ Blow from the upper and lower channels and suck separately.
 
 
 
⦁ Teflon conveyor.
 
 
Wrapper and cutter
 
 
 
 
 
⦁ Use: Cutting, wrapping, and measuring the final product of soft thermal bonded batting.
 
⦁ Technical parameters: Roll Diameter: ≤2000mm
 
⦁ Main structure and working principle:
 
⦁ The main components of the machine are made of Q235-B steel sheet and profiled bar.
 
⦁ It is paired with five longitudinal cutters controlled by an air cylinder.
 
⦁ For automatic cross-cutting, there is an electric cross-cutter and thermal wire cutting according to the product.
 
⦁ The winding length is controlled by an impulse counter and displayed by a digital electric device.
 
 
  Batting Return Opener
 
 
 
 
 
⦁ The machine is suitable for opening and returning the edge coatings of needle-punched, spray-bonded batting and soft thermal bonded batting.
 
⦁ Technical data: working width: 1000mm
 
Opening method: wooden pin plates
 
Opening roller diameter: 500mm (pinned) Opening roller speed: 900 rpm
 
Production capacity: 100kg/hour
 
⦁ Structure and characteristics
 
⦁ The machine frame is welded from Q235-A armor plate and has undergone qualitative processing.
 
⦁ The feeding cage is a PVC cage with a star-shaped pressure roller.