Alpha Automatic Fabric Cutting System

General Features

 

      Productivity

  • Continuous cutting (River) system
  • Feature of merging common cutting lines
  • Optimization of cutting path and cutting order
  • Possibility of I, V or Fly type edge cutting
  • Automatic regulation of cutting speed
  • Programmable speed and reverse motion features of cutting conveyor
  • Combined or independently moving integrated collection conveyor
  • Pneumatic sharpening system that can operate at 30,000 rpm with a diameter of 7.3 cm
  • Sharpening system that can be operated before, during, or after cutting
  • Interactive automatic management of parameters such as speed and vacuum during cutting
  • Compatibility with all CAD systems via standard ISO files
  • Optimized vertical cutting
  • Continuous alignment verification in windowed cutting

      Cutting Parameters and Control

  • Macro profiles containing all cutting parameters for each fabric type
  • Pasta visualization
  • Preview of cutting sequence and path
  • Management of existing cutting files and parameters
  • Real-time modification of cutting parameters during operation
  • Pasta layout adjustment
  • Detailed statistical reports and database
  • Ability to change digital sharpening angle and sharpening time via software
  • Vacuum parameters and vacuum drive settings managed by software
  • Diagnostic program to check for possible abnormalities
  • Password-protected, multi-level user profiles
  • Cutting simulation (selected piece or entire pasta)

      Cutting Quality

  • Automatic blade flexibility control (FLESE – Smart Blade) - Optional
  • Selection of cutting starting point or automatic selection by software
  • Software-based blade speed control
  • High-speed blade oscillation (6000 rpm Balance System) - Optional
  • Automatically managed layer pressure by software during cutting
  • Automatic brush cleaning system
  • Blade wear controlled by software
  • Management of internal and external waste cutting
  • Automatically adjustable pasta cutting
  • Parametric excess cutting adjustment
  • Management of internal shapes of molds
  • Automatic curve and cutting perimeter management
  • Automatic blade cooling system - Optional

          Operating Cost Advantages and Return on Investment

  • Power consumption optimization
  • Brushless (servo) motor system
  • High-performance vacuum turbine with an average lifespan of 10 years
  • Cleanable ultra-fine porous vacuum filter system
  • Cutting brush lifespan of up to 10 years
  • Sharpening stone lifespan of up to 2 years
  • Easy and detailed 'Preventive Maintenance' program based on operating hours
  •       Ease of Use

  • Touchscreen operator monitor PC station (Windows)
  • Icon interface ALLCUT software
  • Practical and fast parameter setting page
  • Multifunctional touch panel on cutting bridge
  • Multiple collimation (alignment) options
  • Collimation (alignment) on cutting mold
  • Qcut software for queue management of cutting files
  • Software tools to change pasta arrangement from iCut screen
  •       Reliability

  • Filtered and silenced air exhaust
  • Patented robot bridge system
  • Shaftless, dual motor bridge system
  • Direct drive axis motors
  • Preventive maintenance program
  • Robust steel construction
  • Automatic warning message protective maintenance system
  • Direct online access to technical support team, online support.
  •       Operating Cost Advantages and Return on Investment

  • Zero margin cutting
  • Power consumption optimization
  • Brushless (servo) motor system
  • High-performance vacuum turbine with an average lifespan of 10 years
  • Cleanable ultra-fine porous vacuum filter system
  • Cutting brush lifespan of up to 10 years