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Aluminum Chassis Modular Belt Conveyor System

Advertisement No:	#00257768
Category:	Modular Belt Conveyor System
Model Type:	FMMK100
Product Type:	For Sale
Product Status:	New
Origin:	Turkey
Location:	Taşdelen Mah. / Çekmeköy / İstanbul
Warranty Status:	2 Yıl Guaranteed
Sales Detail:	Bank Transfer
Delivery Status:	In stock

Price:

1,500.00

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What is a Conveyor System?

A conveyor system is a mechanical transport system that enables the automatic or semi-automatic movement of products, materials, or loads from one point to another. It is commonly used in factories, warehouses, logistics centers, airports, mining, food, and production lines.

The main purpose is:

To reduce human labor
To increase transport speed
To ensure production continuity
To enhance work safety
To reduce costs

Basic Working Principle of the Conveyor System

A motor generates movement → power is transmitted → belt/roll/chain moves → product is transported.

Simple flow:

[Motor] → [Reducer] → [Drive Drum] → [Belt] → Product Transport

Main Parts of the Conveyor System

1. Motor ⚙️

Provides movement to the system.

Function:

To convert electrical energy into mechanical energy
To rotate the belt

Symbol:

2. Reducer 🔩

Reduces the motor speed and increases torque.

Symbol:

M = Motor
R = Reducer

3. Drive Drum ⭕

The main drum that moves the belt.

Symbol:

4. Conveyor Belt 🟩

The moving surface on which the product is transported.

Symbol:

Material:

PVC
Rubber
Polyurethane
Wire mesh

5. Rollers ⚪

Ensures the smooth movement of the belt.

Symbol:

6. Chassis (Body) 🏗️

The metal structure that carries the entire system.

Generally:

Steel
Stainless steel
Aluminum profile

7. Tension Mechanism 🔧

Prevents the belt from loosening.

Symbol:

8. Sensors 📡

Provides product detection and automation control.

Types:

Photoelectric sensor
Inductive sensor
Capacitive sensor

Simple Conveyor System Diagram

 PRODUCT FLOW DIRECTION →
────────────────────────────────
[S] [S]
| |
O=================================O
| |
| |
[M]-[R] Tension
────────────────────────────────

Description:

O = Drum
M = Motor
R = Reducer
S = Sensor

Types of Conveyors

1. Belt Conveyor

The most common system.

Usage:

Package transport
Cargo
Food
Factory lines

2. Roller Conveyor

The product moves on rollers.

Advantage:

Low energy consumption

3. Chain Conveyor

Used for heavy load transport.

Usage:

Automotive
Palette transport

4. Screw (Helical) Conveyor

Transports powder or granule materials.

Usage:

Cement
Flour
Feed factories

5. Modular Conveyor

Consists of segmented plastic belts.

Advantage:

Easy maintenance
Hygienic structure

Automation in Conveyor Systems

In modern systems:

Sensor → PLC → Motor Driver → Conveyor

Equipment used:

PLC
Inverter
Servo motor
HMI screen
RFID reader

Example of PLC Control Logic

Scenario:

When the sensor detects a product, the belt operates.

Simple logic:

IF Sensor = ON
THEN Motor = RUN

Electrical control symbol:

[S] ----(M)

Advantages of Conveyor Systems

✅ Provides continuous transport
✅ Reduces labor costs
✅ Ensures fast production
✅ Reduces error rates
✅ Ensures work safety
✅ Suitable for automation

Disadvantages

❌ Initial investment cost can be high
❌ Requires maintenance
❌ In case of failure, the line may stop
❌ Incorrect capacity selection reduces efficiency

Areas of Use

Industrial Use

Factories
Automotive
Food production
Pharmaceutical industry

Logistics

Cargo centers
Warehouses
Airport baggage systems

Mining

Coal
Stone
Ore transport

Basic Formulas in Conveyor Calculations

Belt Speed

v=πDn60v=\frac{\pi D n}{60}v=60πDn

vvv = Belt speed (m/s)
DDD = Drum diameter
nnn = Revolutions per minute

Power Calculation

PPP = Power
FFF = Force
vvv = Speed

Conveyor Safety Equipment

Emergency Stop System ⛔

[EMERGENCY STOP]

Protective Covers

Drum protection
Chain enclosure
Sensor safety area

A Typical Line in Industry

Loading
↓
Conveyor-1
↓
Sensor
↓
Separation System
↓
Conveyor-2
↓
Packaging
↓
Shipping

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