Compressorless Dust Reduction System 1
About the Compressorless Dust Reduction System
• Developed to control the intense dust emissions occurring in industrial facilities
• Eliminates the need for compressors with patented Full-Es Spray™ technology
• Achieves high-efficiency dust suppression by providing micronized misting with only water pressure
• Does not require additional air lines or compressors during operation
• Offers effective misting performance with 5-6 bar water pressure
• Provides economical use with an average water consumption of 1-2 liters per ton
• Prevents the formation of sludge and excessive moisture in the material
• Provides dust control using completely natural methods without chemical additives
• Helps comply with environmental and occupational safety standards
• Contributes to reducing operating costs by decreasing energy consumption
• Has a smart automation infrastructure based on Schneider PLC
• Allows independent management of different dust emission points
• Offers efficient operation by optimizing water and energy usage
• Suitable for the transformation of existing systems as well as new facilities
• Provides high performance in mining, cement, and crushing screening facilities
Areas of Use
• Quarries
• Crushing and screening facilities
• Cement factories
• Micronized mineral facilities
• Conveyor transfer points
• Crusher inlets and outlets
• Bunker systems
• Screening systems
• Stockyards
• Industrial production facilities
Technical Specifications
| Feature | Value |
|---|---|
| Product Type | Compressorless Dust Reduction System |
| Technology | Full-Es Spray™ |
| Operating Principle | Misting with Pressurized Water |
| Water Pressure | 5 - 6 Bar |
| Water Consumption | 1 - 2 Liters Per Ton |
| Compressor Requirement | None |
| Air Line Requirement | None |
| Control System | Schneider PLC |
| Area Management | 6 Independent Areas |
| Operating Mode | Manual or Automatic |
Standard Equipment
• Full-Es Spray™ nozzle system
• Schneider PLC control panel
• Pressure control equipment
• Automation infrastructure
• Regional control system
• Misting units
General Features
The Compressorless Dust Reduction System is a next-generation dust suppression solution developed to control the intense dust emissions occurring in industrial facilities. Thanks to the patented Full-Es Spray™ technology, the system completely eliminates the need for compressors, creating micronized misting using only water pressure and ensuring the effective settling of dust particles. This significantly reduces energy consumption and operating costs.
As part of dust control systems, misting systems, and industrial dust reduction solutions, this technology offers high performance in quarries, crushing and screening facilities, and cement factories. With its Schneider PLC-controlled automation infrastructure, different dust emission points can be managed independently, ensuring maximum efficiency in water and energy usage. Its environmentally friendly structure, which operates without chemical additives, provides an economical and sustainable solution for modern industrial facilities.
Shipping and Delivery
• You can contact us for information about delivery conditions
• Production and delivery times may vary depending on the project scope
• You can contact us for detailed information