Fully Automatic Liquid Filling Machine

AHT - SV040 Fully Automatic Liquid Filling Machine

WORKING PRINCIPLE
Packages are placed on the machine's conveyor either manually by personnel or automatically by a package sorter. The packages automatically come under the filling nozzle. The machine vacuums the product from the reservoir and fills it into the package through nozzles while adjusting its weight. After the filling process is completed, the filled packages move forward via the conveyor. Empty packages automatically come under the filling nozzle and the filling process is repeated.
Fully automatic filling machines are used in a wide range of industries, from mid-sized and large-scale SMEs operating in food, chemical, cosmetic, and pharmaceutical sectors to multinational companies.
Firms using fully automatic filling machines observe many benefits such as reduction in personnel costs, increase in production capacity, minimization of errors due to human factors, and reduction of product losses during packaging to a minimum.

PRODUCTS THAT CAN BE FILLED

Food
Chocolate Cream, Peanut Butter, Hazelnut Cream, Honey and Cream Honey, Mayonnaise, Ketchup, Mustard, Sauce, Jam and Marmalade, Tomato Paste, Pepper Paste, Cream Cheese, Labneh, Yogurt, Milk, Ayran, Kefir, Molasses, Vinegar, Balsamic Vinegar, Syrup, Pomegranate Molasses, Culinary Oils, Ready Meals, Appetizers, American Salad, Vegetable Puree, Olive Paste, Cake Jelly, Sauces, Soups, Cakes and Dough, etc.

Cosmetics
Cosmetic Oils, Cosmetic Creams, Shampoo, Hair Cream, Liquid Soap, Shower Gel, Hair Cream, Body Lotion, Face and Body Mask, Candles, Gels, Vaseline, Foundation, BB Cream, etc.

Pharmaceuticals
Ointments, Lotions, Glycerin, Disinfectants, Biomedical and Hygiene Products, Veterinary Products, etc.

Chemistry
Dyes, Adhesives (PVA), Hydrogen Peroxide, Inks, Fertilizers, Pesticides, Varnishes, Household Products, Motor Oils, Glass Cleaner, Antifreeze, etc.

AHT -SV040 TECHNICAL SPECIFICATIONS:

• Volumetric working system and servo motor controlled nozzle system

• It receives its product from a 100-liter reservoir with an automatic level control system.

• The level control system is synchronized with the transfer pump to start or stop.

• All parts including the valve and nozzles are connected with three clamps for easy disassembly during cleaning.

• Weight adjustment can be made from the touchscreen.

• Interchangeable filling nozzles designed for liquid and viscous products have a drip-preventing system.

• There is an adjustable bottom filling nozzle system for foamy products.

• Safety sensor lighted cabinet on 10mm polycarbonate covers and doors.

• Stop feature in cases of empty intake, filled output, and inability to center the bottle

• Ease of maintenance and service

• 40% more efficient and quieter operation compared to mechanical systems

• Closed enclosure to ensure occupational safety and environmental cleanliness in accordance with CE standards

• Touchscreen interface available in multiple languages.

• Adjustable side holder 4-6 meter conveyor for varying package sizes.

• The operating system is pneumatic and electronic. It operates with compressed air at 6-8 bars.

• Air consumption is 600 lt/min while operating at maximum volume and maximum speed.

• The electrical connection is three-phase (380v / 50-60 Hz)

• Optional C.I.P. compatible cleaning system.

• Optional Double-walled Hopper.

• Optional Hopper Internal Mixing System.

• Optional Filling Piston Rear Cleaning System.

• All surfaces that the product to be filled touches are made of 316 L quality stainless steel. Other external surfaces, housing covers, and legs are made of 304 quality stainless steel and aluminum.

• SMC brand pneumatic equipment (oil-free system)

• DELTA- Schneider PLC, Touch Screen and Drivers.

• Sick sensors.

• Standard sealing gaskets can fill from 5 °C to 85 °C, while special material sealing gaskets can fill above 90 °C.

• Filling accuracy:   ±% 1

• Filling range: 100-1000 ML / 250-2500 ML / 1000-5000 ML