PGS-N5-80.15 Nitrogen Generator

About PGS-N5-80.15 Nitrogen Generator

The PGS-N5-80.15 Nitrogen Generator is an industrial gas production system developed to produce nitrogen gas at the point of use using PSA (Pressure Swing Adsorption) technology. It helps reduce dependence on external cylinders or liquid nitrogen supply by ensuring that the required nitrogen is continuously and controllably produced within the facility.

The system can be used in various industrial processes, primarily in the metal industry, food and beverage production, plastic molding, petrochemicals, and pharmaceuticals. Its fully automatic operation structure, PLC control, and continuous purity and flow monitoring support the controlled execution of the nitrogen production process.

General Features of PGS-N5-80.15

• On-site nitrogen production with PSA technology
• Fully automatic operating system
• PLC controlled structure
• Continuous nitrogen production according to need
• Continuous nitrogen purity monitoring
• Continuous nitrogen flow monitoring
• Operation without the need for an operator
• System structure aimed at low maintenance needs
• Suitable for 24/7 operation
• Ability to produce gas as needed
• Remote access via Windows and Android systems
• Integrable structure for industrial processes

Applications of PGS-N5-80.15

• Metalworking industry
• Laser cutting applications
• Metal heat treatment processes
• Food and beverage production
• Food packaging and protective atmosphere applications
• Plastic molding
• Petrochemical industry
• Chemical industry
• Pharmaceutical production
• Industrial inerting applications
• Tank and process systems
• Production processes requiring a nitrogen atmosphere

Technical and System Features of PGS-N5-80.15

PGS-N5-80.15 PSA Nitrogen Production Technology

PSA technology is based on the separation of gases in compressed air using the principle of adsorption. The system ensures that nitrogen is produced in accordance with the processes required within the facility.

One of the significant advantages of this method is that nitrogen can be produced at the facility where it is used instead of being continuously supplied from external cylinders or liquid gas. Thus, the business can manage its nitrogen needs according to its production schedule.

Nitrogen Purity and Production Capacity

It is stated that the manufacturer offers solutions for PSA nitrogen generator systems in the range of 95%-99.95 purity and 1-200 m³/h capacity. Depending on the application, systems can be created for nitrogen use at up to 200 bar pressure.

When determining the necessary operating values for PGS-N5-80.15, the nitrogen purity, flow rate, operating pressure, and usage method required by the application should be evaluated together.

PGS-N5-80.15 Automation and Control System

The PGS-N5-80.15 has a fully automatic operating principle. The PLC control system manages the nitrogen production process and controls the necessary measurement and safety elements in the system.

The system continuously monitors nitrogen purity and flow as a standard feature. This allows for monitoring the compliance of the produced gas with process requirements during operation.

The remote access feature provided via Windows and Android systems supports monitoring of operational information without being physically present next to the system.

Economic Advantages of PGS-N5-80.15

On-site nitrogen production provides an alternative to external gas supply, especially for businesses that continuously consume nitrogen.

• Ensures nitrogen is produced within the facility.
• Reduces the need for transporting cylinders or liquid nitrogen.
• Helps reduce gas storage and logistics costs.
• Reduces production losses that may arise from supply interruptions.
• Energy consumption depending on capacity and purity is stated as 0.35-0.60 kW/m³.
• Production can be done as needed when required.
• Designed for minimum maintenance needs.
• Supports control of nitrogen supply costs in businesses that continuously use gas.

Safety Features of PGS-N5-80.15

The system has a PLC controlled structure equipped with safety and measurement equipment suitable for industrial working conditions.

Producing nitrogen at the point of use helps reduce operational requirements arising from the storage and transportation of high-pressure nitrogen cylinders or liquefied gas.

Key Advantages of PGS-N5-80.15

• On-site nitrogen production within the facility
• PSA nitrogen production technology
• Fully automatic operation
• PLC controlled system
• Structure supporting 24/7 nitrogen production
• Production according to need
• Continuous purity control
• Continuous flow monitoring
• Operation without the need for an operator
• Minimum maintenance requirement
• Reduction of the need for gas logistics
• Ability for the business to manage supply continuity
• Designable according to different industrial processes
• Remote access via Windows and Android
• Integrable system structure to the production line

PGS-N5-80.15 Shipping and Delivery Information

• The nitrogen generator is prepared for shipment in a way that it will not be damaged during transport.
• PLC, measurement elements, and electronic components are properly protected during transport.
• System connections and sensitive equipment are prepared protectively against impacts and external factors.
• The shipping and delivery process is planned according to the structure of the system and the delivery address.
• The system is prepared for delivery in accordance with safe transport conditions.