VTC 200 Automatic Bonel Transfer Machine 2
Veysel Kütüklü VTC 200 Automatic Bonel Transfer Machine
The best solution for fully automatic bonel carcass production.
Veysel Kütüklü Bed Machines developed the Automatic Bonel Transfer Machine with the desire to provide a robust machine that will serve mattress, sofa bed, seating group, furniture, and bonel carcass manufacturers for many years.
The VTC Series has the capacity to produce bonel carcasses in unlimited variety for all types of mattresses, sleep products, and furniture with maximum speed and high efficiency, thanks to its superior flexibility.
Automatic Bonel Transfer Machine
5 Steps to Bonel Carcass Production
Steel wire is shaped into a spring
The spring is tied at both ends
The spring is subjected to heat treatment between two tempering units
The spring is transferred to the stitching machine via the transport system
Spiral wire combines the springs to form the carcass
Outstanding Features of the Automatic Bonel Transfer Machine
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The VTC Series is designed to achieve the highest efficiency in bonel carcass production with its improved transfer mechanism and new automation program. The VTC Series, which offers new options for furniture carcasses, provides the best experience in all types of bonel carcass production.
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High-quality materials used in every detail of the VTC Series Automatic Bonel Transfer Machines ensure that the machine has a robust yet simple design.
Outstanding Features
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Continuous High Performance
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Improved Transfer Mechanism
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More Flexible Production
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Fully Automatic Program
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Optimized Design for Furniture Carcasses
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Low Energy Consumption
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Comprehensive Safety Measures
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Durable and Long-lasting Structure
|
Feature |
VTC-100 |
VTC-200 |
|---|---|---|
|
Spring Type |
Bonel |
Bonel |
|
Performance |
80 springs / minute |
80 springs / minute |
|
Production Capacity |
38,400 springs / 8 hours |
38,400 springs / 8 hours |
|
For Single Bed |
Approximately 210 carcasses (90x190cm, 8×23 springs) |
Approximately 210 carcasses (90x190cm, 8×23 springs) |
|
For Double Bed |
Approximately 130 carcasses (140x190cm, 13×23 springs) |
Approximately 130 carcasses (140x190cm, 13×23 springs) |
|
Spring Outer Diameter |
70 mm – 96 mm |
70 mm – 96 mm |
|
Standard |
Ø 80-92 mm, Max. 18 jaws, 1.9-2.4 mm |
Ø 80-92 mm, Max. 18 jaws, 1.9-2.4 mm |
|
Optional |
Ø 80-96 mm, Max. 18 jaws, 1.9-2.4 mm |
Ø 80-96 mm, Max. 18 jaws, 1.9-2.4 mm |
|
Spring Middle Diameter |
40 mm – 55 mm |
40 mm – 55 mm |
|
Spring Height |
75 mm – 160 mm |
75 mm – 180 mm |
|
Standard |
120 mm – 140 mm (5 turns) |
120 mm – 140 mm (5 turns) |
|
Optional |
75 mm – 120 mm (4 turns) |
75 mm – 120 mm (4 turns) |
|
Wire Diameter |
1.9 mm – 2.4 mm |
1.9 mm – 2.4 mm |
|
Spiral Wire Diameter |
1.3 mm – 1.4 mm |
1.3 mm – 1.4 mm |
|
Working Width |
2000 mm |
2000 mm |
|
Power Consumption |
Approximately 18 kW |
Approximately 18 kW |
|
Power Requirement |
Three-phase 380V, Frequency: 50-60 Hz, Input Fuse: 63 A, Cable: 4 x 10mm² |
Three-phase 380V, Frequency: 50-60 Hz, Input Fuse: 63 A, Cable: 4 x 10mm² |
|
Operating Temperature |
0° C – 40° C |
0° C – 40° C |
|
Weight |
Approximately 4,800 kg |
Approximately 4,800 kg |
|
Wire Basket Capacity |
1,000 kg |
1,000 kg |
|
Spiral Wire Basket Capacity |
2 x 850 kg |
2 x 850 kg |
|
Control System |
Mitsubishi Motion Control System |
Mitsubishi Motion Control System |
