Industrial Type Dust Collection Filter System

DUST COLLECTION

WHAT IS DUST COLLECTION?

In industrial facilities, dust particles that occur during production or during operation due to production threaten both the environment and employee health. These dusts, which are invisible and spread especially in the working area, cause damage to the lungs and respiratory system. For the health of humans and the environment, dust collection is of great importance in the collection of dust dispersed in the environment.

Sucking the dust from its source and filtering it in the dust collection system and throwing the polluted air into the atmosphere harmlessly is called Dust Collection. Thanks to dust collection, the quality of the air in the room increases and the productivity of the working personnel increases. Dust collection is a general title, and dust collection systems are a subgroup of this title. Speaking of dust collection systems; The machines presented to you by our engineers as a result of on-site exploration constitute subgroups. For example, Jet pulse bag filter, bag filter, water filter, cartridge filter…

Dust particles, which are formed as a part of production in many factories and spread to the working environment, cause undesirable negative situations in the production environment. As Bunkar Makina, we ensure that the dust particles that occur in the production environment are collected without spreading to the working environment with our industrial dust collection and filtration systems carried out within our company in order to eliminate this undesirable negative situation and to prevent environmental pollution. In this system, suitable filters are used, which are determined according to the type, structure, particle size, mass weight and dust density of the dust. With our company, which is highly experienced in industrial applications, we prevent all emissions and environmental pollution in factory environments.

FOUNDRY DUST COLLECTION

Thanks to our many years of experience, we are one of the first companies that come to mind when it comes to foundry dust collection systems. With our expert team and competent staff at all stages of foundry application, we assist our customers throughout the entire process, from preparing technical specifications to manufacturing and mounting filters. In addition, our expert field teams are always with you in all emergencies such as after-sales maintenance and usage support.

Operations such as foundry dust collection systems, ventilation systems must be done correctly. These applications, which are frequently needed especially in industrial areas, are important in increasing the efficiency of production facilities, protecting the health of employees and environmental pollution. Ventilation of the production areas by using the right applications, and that the foundry dust collection processes are carried out by competent specialist companies are extremely important in terms of health and air pollution. You can find the detailed video of the dust collection process from this link on our Instagram account.

BUNKAR MACHINE DUST COLLECTION

Bunkar Makina Imalat Isı San ve Tic Ltd Sti. We are experienced in dust collection and industrial applications to prevent emissions and environmental pollution, which are the biggest problems of the developing industry. Dust collection systems are collected under 3 main headings as Bag Filter, Water Filter and Cartridge Filter. Before moving on to the selection of dust collection devices, we can talk about 3 main systems: Bag filter, Cartridge Filter and Water filter.

The bag filter performs its function as 99.9% by pulling the dust from the source in enterprises with high dust density. Filter bags and filter wire cages, which are auxiliary equipment in the bag filter, are also of great importance. The compatibility of wire cages with filter bags, dust permeability and static calculations are the most important equipment of dust collection systems.

After choosing the right filter bag and wire cage, the quantities are determined in line with the desired capacity and dimensions. the capacity of a dust collection system is usually chosen in m3/h. Capacity selection varies according to dust density, material properties and the region where the dust collection system will be installed. An incorrectly selected filter bag results in an inefficient and maintenance-free dust collection system. Although bag filters are trouble-free dust collection systems, the wrong choice can cause great damage to the system.

The most common type of bag filters used in facilities is Jet Pulse Filters. Jet Pulse Filter means that the compressed air coming into the filter bags transfers the dust particles to the dust discharge units. Sending compressed air to the opposite direction of the radial fan sucking in the system plays a major role in cleaning the filter bags. The selection of the radial fan is based on the capacity and pressure distribution. The capacity is in m3/h and the pressure is in mmSS or PA. One of the most important factors in Jet Pulse Filter systems is radial fans.

Radial fans serve many activities in the industry. Especially in the transfer of air, dust and other volatile gases, radial fans are of great importance. The engineering selection of the fan selections is made with the fan curves. A properly selected fan provides energy efficiency and high performance in operation. The performance curves of the fans we manufacture as Bunkar Makina are given to the user upon request. Body material thicknesses and bearing selections of radial fans are of great importance for the enterprise.

We can say Cartridge filter system as the other sub-title of industrial dust collection systems. Cartridge filters are more economical than jet pulse filters, but they are used in facilities where dust density is not high. The selection of cartridge filters, their quantity and the selection of performance values ​​are of great importance for businesses. Cartridge filters, like bag filters, have jet pulse feature, that is, they have the feature of renewing themselves by cleaning the cartridges with compressed air.

The reason why cartridge filters are smaller than jet pulse bag filters is that the surface area of ​​the filters inside is large. The most important calculation here is to use the right filter according to the dust type and density. We manufacture cartridge filters used as bunkar machines ourselves. Industrial fans that provide suction in jet pulse cartridge filters are selected by our expert staff and use the most performance devices in the sector.

WHERE IS DUST COLLECTION USED?

If we take the term dust collection in general, the areas where it is used; foundries, steelworks, raw material facilities, paint facilities, welding dust outlets in production facilities, dust in plasma laser cutting machines, chemical industry, agriculture industry, aviation industry. Bunkar Makina produces the right dust collection systems according to your usage areas and is one of the leading companies in the sector with the quality it offers.

HOW IS DUST COLLECTION MANUFACTURED?

First, the source or sources of the dust are found by making on-site exploration. The requests of the personnel in production in the field of vision and dust are listened. After the discovery, our experienced team will calculate which dust collection facility will be selected for dust collection. After choosing a convenient and need-oriented dust collection facility for dust collection, projects are prepared for production. After selecting all the auxiliary equipment (dust bags, valves, radial fan selection) related to the dust collection facility, the production continues. After the selected dust collection facility is placed in the appropriate area in the operation, the piping circuit continues following the project and the system is delivered in accordance with the deadline.

DUST COLLECTION SYSTEMS

In addition to Jet Pulse Bag Filter and Jet Pulse Cartridge Filters, which we describe as dust collection, it is preferred in aqueous system filters. Although aqueous filters have proven themselves in the industry in terms of maintenance and energy, their areas of use are unfortunately limited. Aqueous filters are generally used in businesses where there is a risk of dust explosion or odor. Aqueous filters mix the dust with water and pass it through the separator blades. Materials heavier than water collapse down from the water after fluctuation and dust is removed.

Here are the radial fans that we also use in other dust collection systems that give the water lifting feature. Since the radial fans selected after the engineering design are selected at the right capacity and pressure, water does not pass through the fan. The separator and the inner body of the radial fan in the water system should be 304 quality.

The collection of harmful dust from the process in a central or local unit in factories that produce pharmaceuticals, food, plastics, packaging, ceramics, metal processing, rubber production, cleaning paper and other paper production, cement, iron-steel production is called dust collection. This situation, especially in the production areas of factories, causes serious environmental pollution. It is extremely important to use the correct filter according to the characteristics of the dust particles that are generated. By choosing the most suitable filter, dust removal studies are carried out with the right engineering design, project planning and application. Our company is very experienced in this matter. Thanks to the practical dust collection systems that can move easily within the factory or enterprises, dedusting is provided with maximum efficiency.

HOW TO MAINTENANCE DUST COLLECTION SYSTEMS?

After the necessary device for dust collection is selected, the user manual for the maintenance of the equipment used is given to the necessary people. If the dust collection systems are chosen by the right people, they will work for many years without any problems. Filter equipment in bag filters and cartridge filters varies according to the type and characteristics of the dust used. In addition, the most important thing to be considered in dust collection systems is the selection of sufficient surface area, especially in cartridge and bag filters. Lack of sufficient surface area and filter bag causes great problems in dust collection.

As Bunkar Makina, we have come to these days thanks to the service and trust we have given in dust collection systems. The positive feedback we have received from the leading companies of the sector that have worked with us and still continue to work with us is the proof of our being a company that does not compromise on quality. Our 100% domestic production track, which continues with our experienced staff in the sector, is open to innovation every day. For more detailed information about our products, you can contact us on our contact page.

FILTERS USED IN DUST COLLECTION SYSTEMS

Our company, which is an expert in industrial applications, offers many filter options in order to eliminate dust that causes environmental pollution. Although these filters vary according to the properties of dust particles, the most suitable one is used. Bag Filter, Water Filter, Cartridge Filter, Mobile Filters, Oil Vapor Filter, Vibration Motor Filter, Oil Smoke Filter are among the industrial ventilation filters. Especially in enterprises with high dust density, these industrial products should be used in terms of both health and environmental pollution. Choosing the right filter is very important. If the wrong filter is selected, this may damage the system. As Burkar Makina, we take care to provide the most accurate service for our customers.

FEATURES OF FILTERS USED IN DUST COLLECTION SYSTEMS

Each filter has its own characteristics. Using the wrong filter can cause system malfunction and serious damage.

Bag Filters : These are special equipment that requires dirty air cleaning. Filter bags and wire cages, which are the auxiliary equipment of these filters, are of great importance. These filters are used for dry separation of dust or to remove useful dust from the flow air and return it to the process. After the process is completed, the cleanliness of the air reaches 99.99%. These filters are widely used in facilities such as cement factories, glass production, fertilizer wood, mining, metallurgy, foundries.

Water Filter : It is more appropriate to use water filter systems in environments where dust pollution is at the maximum level, although there is no heavy air pollution, which is mostly in the very risky dust category. These filters help separate dust from the air. It is frequently used in the mining and raw materials sector, aviation, chemistry, medicine and agriculture sectors.

Cartridge Filter : These filters actually have the same working system as bag filters. Cartridges are used as filtration material instead of bags. These filters, which have important features such as different pressure measurement and automatic filter cleaning, provide a higher filtration rate than the same size bag. The important thing here is the type of dust, but also the correct filter selection. As Bunkar Makina, we manufacture cartridge filters ourselves.

Mobile Filters:  These filters are preferred for suction and filtering of welding fume and lighter dust particles. Thanks to its high mobility and 360-degree working areas, it offers the users the opportunity to work comfortably. It also consists of filters that can be cleaned and reused. It is suitable for light dusts, although not used continuously. As Bunkar Makina, we meet all the expectations of our customers and continue our services in the field of industrial applications with our understanding of quality service.

Oil Mist and Oil Smoke Filter:  These filters are mostly used in cnc metalworking benches where oil vapor or smoke is high. It captures the oil and fumes leaking from the benches from their source and filters them with progressive filtration technology. It is frequently used in Foundry, Cement, Sandblasting, Metal Processing, Automotive Industry, Food Industry, Chemistry and Ceramic sectors. Since these filters are completely special design, they work silently. For this reason, it can be used easily in the interior of the enterprises. Thanks to the siphon in the oil drainage cabinet, it sends the waste oil back to the feeding cabinet and provides recovery.

Vibration Motor Filter:  Vibration motor filters are mostly preferred in central system dust and smoke suction applications. Through high static pressure aspirators, polluted air is sucked and sent to the filter. In general, self-flange round air ducts are used for dust. The filter bag consists of needle polyester filters. The bag cage is cylindrical and acts as a skeleton for the bag that surrounds it. Dusty air enters the filter with pressure and is then sent cleanly into the air. If you want more detailed information, you can contact us.

CHOOSING THE RIGHT FILTER FOR DUST COLLECTION

It is extremely important to choose the appropriate dust collection filters. If the wrong and unsuitable filter is used, the system may break down. In this case, it will cause you to experience undesirable negative situations. Apart from the filters, the compatibility of the wireframes is also important. The compatibility of wire cages with filter bags, dust permeability and static calculations are extremely important in dust collection systems. Especially among all filter types, bag filters are the most trouble-free ones, but when a wrong choice is made in these filters, they can cause great damage to the system.

Dust collection units are products that are produced according to the capacity of the enterprise, starting from 7500 m3/h. Although there are units that can be installed on-site when necessary, they are assembled with bolts and nuts. As Bunkar Makina, we offer the dust collection units produced in accordance with all kinds of environmental conditions to our customers correctly. We know that clean air is the most important requirement under all circumstances. Especially natural or man-made pollutants affect human health first and then cause damage to the products produced.

WHY BUNKAR MAKİNA?

The polluted air in the working environment is not only seriously affected by the working personnel, but also the products, machines, automation and measuring instruments. Dusty air can cause production losses and serious damages after a while if it is cleaned. The only solution that needs to be done here is to use filtration systems. We believe that we take all the necessary care in industrial applications. We develop dust collection systems suitable for use in all industrial areas. The clean air in the working environment has a great impact on increasing productivity and plays a major role in the better working of the employees.

As Bunkar Makina, we design and manufacture the best products for you. Our 100% domestic production track, which continues with our expert team in the sector, continues to renew itself day by day. To get more detailed information about our products and to learn about our special solutions in detail, you can contact us via the information on the contact page.