500 Ton/Hour Fixed Crushing and Screening Plant (2)

is designed to meet the high capacity and superior quality needs of asphalt and concrete aggregate. The plant, with a production capacity of 500 tons per hour, stands out in terms of both efficiency and product quality thanks to modern engineering approaches and optimized process flow.

The rock feeding bunker and intermediate screening system in the feeding unit of the plant ensure that raw materials are transferred to the crushing line in a controlled and balanced manner. This way, a continuous and stable production flow is achieved throughout the system, and equipment performance is maintained at maximum levels. The 130 jaw crusher plays a critical role in the first stage of the process by effectively reducing large-sized materials with its high durability and strong crushing capability.

Supported by a jaw under vibro feeder, the system regulates the material flow, providing a homogeneous feed to the secondary impact crusher group. The positioning of all these units on a single platform and with a beltless flow principle not only saves space but also offers ease of maintenance and operation. This innovative approach also contributes to reducing operating costs by increasing energy efficiency.

The TK150 tertiary crusher and 900 vertical shaft crushers in the advanced crushing stage of the plant enable the production of cubic and high-quality aggregates required for asphalt and concrete production. Thanks to this equipment, the grain shape and granulometry of the product are obtained in accordance with international standards, significantly enhancing the final product quality.

The three horizontal screens in the system allow for the precise classification of aggregates of different sizes, offering product diversity that meets customer needs. Thanks to screening efficiency, maximum product recovery is achieved with minimal waste, optimizing the overall performance of the plant.

This high-capacity crushing and screening plant, with its robust equipment structure, innovative design approach, and high-quality production understanding, will make significant contributions to the region's infrastructure projects. The plant stands out as a sustainable, economical, and high-performance solution in both asphalt and concrete aggregate production, fully meeting the requirements of the modern mining and construction industry.

MAIN MACHINES USED IN THE PLANT:

50 M3 ROCK FEEDING BUNKER

INTERMEDIATE SCREEN

CLK-130 JAW CRUSHER 1300x1100 MM

PDK-150 IMPACT CRUSHER 1200X1500 MM

VSI-900 VERTICAL SHAFT CRUSHER CLOSED ROTOR

TK-150 TERTIARY CRUSHER 1200X1500 MM

HORIZONTAL SCREENS

STOCK BUNKERS

CONVEYOR BELTS

CONTROL CABIN AND AUTOMATION SYSTEM