Cereal Bar Muesli Bar Granola Bar Production Line

About Cereal Bar Muesli Bar Granola Bar Production Line

The Cereal Bar Muesli Bar Granola Bar Production Line is an industrial production line designed to automatically carry out the stages of raw material preparation, shaping, cutting, chocolate coating, cooling, and packaging for cereal bars, muesli bars, and granola bars.

The production line can perform syrup preparation and mixing, shaping of the product mass, thickness calibration, cooling, longitudinal and transverse cutting, optional chocolate coating, and final product packaging. It offers a structure suitable for continuous production thanks to PLC control and automatic transport systems.

General Features of Cereal Bar Muesli Bar Granola Bar Production Line

• A system suitable for the production of cereal bars, muesli bars, and granola bars

• Automatic and continuous production line

• Syrup preparation and boiling system

• Mixing of nuts, dried fruits, oats, and similar raw materials

• Automatic product mass shaping

• Adjustable product thickness

• Controlled cooling system

• Longitudinal cutting unit

• Guillotine type transverse cutting system

• Optional chocolate coating unit

• Cooling tunnel for chocolate-coated products

• Automatic product feeding system

• Horizontal flowpack packaging machine

• Multihead weighing vertical packaging option

• PLC controlled production

• Touchscreen control system

• Adjustable conveyor speeds

• Stainless steel structure in sections that come into contact with the product

Applications of Cereal Bar Muesli Bar Granola Bar Production Line

• Cereal bar production

• Muesli bar production

• Granola bar production

• Energy bar production

• Nuts bar production

• Dried fruit bar production

• Oat bar production

• Chocolate-coated bar production

• Snack product production

• Food production facilities

• Industrial bar production lines

Production Stages of Cereal Bar Muesli Bar Granola Bar Production Line

Cereal Bar Muesli Bar Granola Bar Production Line Mass Kitchen Mixing System

The Mass Kitchen unit is designed for preparing and boiling the syrup to be used in bar production. The prepared syrup is mixed with nuts, dried fruits, oats, and other suitable raw materials included in the recipe.

The prepared product mixture is transferred to the shaping rollers via the feeding conveyor, and the continuous production process is initiated.

Cereal Bar Muesli Bar Granola Bar Production Line Shaping and Calibration System

The product mixture coming from the feeding hopper is passed through automatic shaping rollers to create a continuous product layer on the conveyor. The feeding hopper and sheet shaping cylinders are made of stainless steel.

The created sheet is calibrated to the desired product height and thickness by passing through an additional roller system. The working speed of the rollers can be adjusted according to production needs.

Cereal Bar Muesli Bar Granola Bar Production Line Cooling Tunnel

The shaped and calibrated product layer is passed through the cooling tunnel to reach the necessary temperature for the next production stage. The required temperature is automatically maintained while the working speed of the conveyor belts can be adjusted.

Cereal Bar Muesli Bar Granola Bar Production Line Longitudinal Cutting System

The cooled product layer is cut into strips suitable for the final bar width in the longitudinal cutting unit. The structure of the cutting unit is designed to reduce the sticking of the product to the knives.

The cut strips are taken apart at suitable distances via a separating conveyor and prepared for the transverse cutting or chocolate coating stage.

Cereal Bar Muesli Bar Granola Bar Production Line Transverse Cutting System

The longitudinally cut product strips are cut transversely with a guillotine knife system placed on a moving frame. Thus, the continuously advancing strips are transformed into individual bar products at specified sizes.

Cereal Bar Muesli Bar Granola Bar Production Line Chocolate Coating Unit

The chocolate coating unit allows for the coating of the entire bars or only their underside with chocolate. The system is controlled via PLC, and production information can be monitored through the touchscreen.

The automatic temperature control system helps maintain the working temperature of the chocolate. The coating thickness can be adjusted according to the type of product to be produced.

Cereal Bar Muesli Bar Granola Bar Production Line Chocolate Cooling Tunnel

The bars exiting the chocolate coating process are passed through a second cooling tunnel to reach a temperature suitable for packaging. The tunnel temperature is automatically controlled, and the conveyor speed can be adjusted according to production needs.

Cereal Bar Muesli Bar Granola Bar Production Line Flowpack Packaging System

The bars exiting the production line can be transferred to the horizontal flowpack packaging machine via the automatic feeding system. The servo-controlled system automatically performs packaging, wrapping, sealing, and cutting operations.

The machine is equipped with a servo system, sensors, independent temperature control, fault diagnosis system, and a large touchscreen control panel. It can also be used for packaging snacks such as biscuits, cookies, candies, and similar products.

Cereal Bar Muesli Bar Granola Bar Production Line Multihead Weighing Vertical Packaging System

The vertical packaging machine used with a multihead scale is suitable for package weights between 20 g and 1 kg. It allows for the grouping of previously individually packaged bars in flowpack into larger packages at specified weights.

Different packaging types such as pillow pack, block pack, and quadro pack can be prepared with the system.

Cereal Bar Muesli Bar Granola Bar Production Line Key Advantages

• Integrated production from raw material preparation to packaging

• Automatic and continuous bar production

• Adaptable structure for different bar recipes

• Adjustable product thickness and sizes

• Controlled cooling stages

• Automatic longitudinal and transverse cutting

• Full or bottom chocolate coating option

• PLC and touchscreen control

• Adjustable conveyor speeds

• Automatic flowpack packaging option

• Multihead weighing packaging option

• Multiple packaging capability in the range of 20 g-1 kg

• Suitability for the production of cereal, muesli, granola, and different snack bars

Cereal Bar Muesli Bar Granola Bar Production Line Shipping and Delivery Information

• The production line can be prepared for shipment in a way that ensures the safe transportation of the machines and units.

• The line configuration can be determined according to the product to be produced and the requested production process.

• Chocolate coating, cooling, and packaging units can be included in the line configuration according to production needs.

• Shipping, installation, and delivery conditions can be clarified with the seller before the order.