Ø 4-12 Mm 2400 Mm Mesh Welding Machine

Machine Components

1) LENGTH ROD FEED MECHANISM

2) WELDING UNIT

3) MINIMUM ROD EJECTION

4) MESH EJECTION

5) AUTOMATIC PACKAGING

6) AUTOMATION PANEL

1) It is controlled by a Servo Motor.

It has 18 feed rollers.

The feed amount can be adjusted from the computer.

Length rods come from the roller, pass without straightening and amplitude.

Straightening group 1: 18 rollers

Amplitude diameter: Ø 1200mm

Amplitude motor: 18 kw asynchronous

Straightening group 2: 18 rollers

2) It consists of a lower electrode, upper electrode, and 9 transformers of 150 KVA.

The length rods coming from the feed unit and the minimum rods coming from the minimum rod ejection unit are held together by a magnet, and the welding pistons compress the rod

and welding is done with the energy coming from the transformer.

Welding Transformer: 9 pieces of 150KVA

Welding piston: 24 pieces of 90mm tandem

Valve: 24 pieces of high flow

Welding head: 12 pieces of 75-100mm, 8 pieces of 150mm, 6 pieces of 200-250mm

Welding bar: 24 pieces of water-cooled copper blade Lower electrode holder: 24 pieces of water-cooled

Magnet: 6 pieces (connected to sensor cable)

3) The magnetic bar from the minimum rod warehouse takes a certain amount of minimum rods and leaves them in the servo motor compartment.

The servo motor takes the rods one by one and gives them to the ejection unit.

The ejection process is done with pistons.

It throws the minimum rod towards the magnet.

Warehouse capacity: 1000 kg

Intermediate warehouse motor 1.1kw asynchronous

Minimum rod motor: 0.75kw Servo

Minimum rod receiver: adjustable 4-12mm

Rod ejector: 6 pieces

4) The guillotine cuts when the mesh length is completed. 

Cutting system: Eccentric Guillotine

Cutting motor: 11 kw asynchronous

5) The packaging system takes the product coming with the ejection rollers onto the turning table.

Holders lock the mesh, the table rises and rotates.

When the next mesh comes, both descend onto the conveyor.

The package is adjusted through pistons on the side surfaces.

When the package quantity reaches the desired number, the rollers rotate and dispatch the package. 

Turning tables and side support tables are motorized according to the mesh position.

Ejection System: Rubber Roller

Ejection Motor: 1.1kw asynchronous

Table Motor: 4.5kw asynchronous

Turning Motor: 1.1kw asynchronous

Holder: 12 pieces

Pneumatic Adjustment: 4 pieces

Pneumatic Door: 2 pieces Pneumatic 

Roller Conveyor: 6+6 12mt Roller

Roller Motor: 2.2 kw asynchronous

Movement Motors: 0.75kw 3 pieces asynchronous

6) Inside the panel, there are 9 pieces of 800Amp disk tri-stor welding units.

PLC and motor control systems are compatible with each other.

There is an internet output via Ethernet.

PLC: Panasonic - Mitsubishi

Operator panel: Delta -Mitsubishi

Asynchronous Drives: Mitsubishi

Servos: Mitsubishi

Switching system: Schneider

Welding system: 9 Tri-stor units