Plastic Injection Water Type Mold Conditioner

About ARB 6KM Water Type Mold Conditioner

The ARB 6KM Water Type Mold Conditioner is an industrial mold temperature control device developed to control the temperature of injection molds used in plastic injection machines and maintain it at the specified operating temperature. The system uses clean water as the temperature transfer fluid and can reach a maximum operating temperature of 90°C.

Changes in the temperature of the injection mold during production can affect the surface quality of the plastic part, mold filling, cooling time, and production stability. The ARB 6KM helps maintain the mold at the targeted process temperature by circulating water through the temperature channels inside the mold.

With PID controlled temperature management offering a precision of ±0.5°C, the regenerative turbine pump system ensures continuous circulation of water between the mold and the device. It can be used in plastic injection production lines with a heating capacity of 6 kW, a motor power of 0.37 kW, a pump pressure of 2.5 kg/cm², and a water flow rate of 35 L/min.

General Features

• Temperature control of plastic injection molds

• Use of clean water as heat transfer fluid

• Maximum operating temperature of 90°C

• 6 kW heating capacity

• PID controlled temperature management

• ±0.5°C temperature control precision

• Direct water cooling system

• Regenerative turbine pump structure

• 0.37 kW motor power

• 2.5 kg/cm² pump pressure

• 35 L/min water flow capacity

• Automatic water replenishment system

• Pressure control system

• Audible and visual warning system

• Pump overload protection

• Phase failure control

• High temperature protection

• Compact industrial body

Areas of Use

• Plastic injection machines

• Plastic injection molds

• Plastic part mass production lines

• Production of automotive plastic parts

• Production of white goods plastic parts

• Electrical and electronic plastic parts

• Production of packaging plastics

• Production of technical plastic parts

• Production of household and kitchen plastics

• Plastic production processes requiring mold temperature control

• Applications where mold temperature must be kept constant in mass production

90°C Mold Temperature Control

The ARB 6KM Water Type Mold Conditioner supports bringing the injection mold to the necessary operating temperature for the process with a maximum temperature capacity of 90°C and maintaining this temperature level throughout production.

Maintaining controlled mold temperature helps create similar process conditions in each cycle, especially in mass production.

Temperature Transfer with Clean Water

Clean water is used as the temperature transfer fluid in the system. The water controlled by the device is sent to the temperature control channels inside the injection mold with the help of a pump.

The water circulating inside the mold returns to the conditioner after exchanging heat with the mold. Thus, temperature control is ensured within a closed circulation loop.

PID Controlled Precise Temperature Management

The PID-based control system continuously monitors the difference between the target temperature and the current temperature measured in the system. Heating and temperature control operations are managed based on this data.

With a temperature control precision of ±0.5°C, it helps reduce fluctuations in mold temperature and allows for a more stable production process.

6 kW Heating Capacity

The ARB 6KM model has a heating capacity of 6 kW. It is used to raise the temperature of the water in the system to the specified process temperature and to bring the injection mold to the targeted operating temperature.

The operation of the heating capacity in conjunction with the temperature control system supports the preparation of the mold at the beginning of production and the maintenance of the temperature level during production.

Direct Water Cooling System

The model uses a direct water cooling method. If the mold temperature exceeds the targeted value, the system helps to lower the temperature in a controlled manner.

Thanks to the ability to manage heating and cooling processes together, the device serves not only as a mold heater but also as temperature control equipment that manages mold temperature within a specific operating range.

Regenerative Turbine Pump System

The regenerative turbine pump system ensures the circulation of temperature transfer water between the conditioner and the injection mold. The ARB 6KM model features a 0.37 kW motor, 2.5 kg/cm² pump pressure, and a water flow capacity of 35 L/min.

Regular water circulation helps achieve a more balanced distribution of temperature within the mold.

Automatic Water Replenishment System

The automatic water replenishment system supports the controlled supply of water needed during operation to the system. This aims to reduce operator intervention and ensure the uninterrupted operation of the temperature control circuit.

Safety and Control Systems

The ARB 6KM is supported by protection systems aimed at monitoring phase mismatches, pump overloads, and unusual operating conditions related to temperature.

The audible and visual warning system informs the operator of detected operational problems. This structure helps the device to be used more controlled in the production line.

Technical Specifications

Highlighted Advantages

• Controls the temperature of the injection mold

• Transfers temperature with clean water

• Operating temperature up to 90°C

• ±0.5°C precise temperature control

• 6 kW heating capacity

• Management of heating and cooling functions together

• Direct water cooling system

• 35 L/min water circulation capacity

• Regenerative turbine pump structure

• Automatic water replenishment system

• Supports balanced temperature distribution within the mold

• Helps maintain process stability in mass production

• Supports the continuity of production quality of plastic parts

• Audible and visual warning system

• Pump and phase protection systems

• Compact body structure

• Design suitable for integration into plastic injection production lines

Shipping and Delivery Information

• The ARB 6KM Water Type Mold Conditioner should be packaged appropriately to protect the pump, control panel, and water connection points during transport.

• During delivery, the device body, water inlet-outlet connections, pump, and electrical components should be checked.

• During installation, the water inlet and return lines between the conditioner and the injection mold must be connected correctly.

• It is important that the water to be used in the system meets the technical requirements of the device.

• Before the first operation, it is recommended to check the water connections, electrical connections, pump operating direction, pressure values, and temperature settings.