Veysel Kütüklü Makina

VEYSEL KÜTÜKLÜ MAKİNA SAN.VE TİC.A.Ş     -     VABS

About Us
Reliable Production and Innovative Solutions Since 1968
Veysel Kütüklü Makina Sanayi ve Ticaret Anonim Şirketi
Founded in 1968 in a modest workshop, VABS has today become a brand that represents reliability and quality in the industry. Over the years, by accumulating knowledge and adapting to technological advancements, we have firmly established ourselves in various industrial fields with our thread rolling tools and custom manufacturing solutions.
Beginning and Laying of the Foundations (1960-1968)
10%
Expansion in the Industry and Initial Successes (1970-1986)
30%
Innovation and National Growth (1990-1998)
50%
Reaching International Standards (2000-2010)
80%
Leadership and Sustainable Success (2010-Present)
100%
Beginning and Laying of the Foundations (1960-1968)

The foundation of the company is based on the knowledge and experience that Veysel Kütüklü gained from his work as a lathe master in Germany, which he brought back with him after returning to Turkey in 1960.

In 1968, with this knowledge and experience, Veysel Kütüklü founded his workshop in Topçular, Bayrampaşa, Turkey, with the principles of quality production and honesty. There, he began producing Turkey’s first domestic thread rolling tools.

VABS thread rolling tools became a product that allowed for raw material savings and the production of high-quality screw threads, thus securing its place in the industry.

Expansion in the Industry and Initial Successes (1970-1986)
In the 1970s, VABS started producing automotive spare parts for automobile factories. Using screw thread rolling tools, the company produced the threads of automotive parts with the highest quality and precision, thereby enhancing the safety of these parts.

Additionally, for over twenty years, Veysel Kütüklü provided the highest-quality mold and spare part support required for pharmaceutical production for international companies such as Pfizer, Novartis, Abdi İbrahim, and Abbott. The production processes for these parts involved using worm rollers or thread rolling tools.

1980s

In response to demand from the automotive and machinery industries, the domestic sales of screw thread rolling tools began. Companies transitioned rapidly to this system due to the challenges of traditional chip-cutting thread manufacturing methods.

1986

In this year, VABS participated in its first exhibition at the Izmir International Fair, the largest fair in Turkey. With this participation, the product applications expanded to various sectors. Automotive parts, pneumatic-hydraulic piston rods, and square screws used in the valve industry were some examples of these new applications.

Innovation and National Growth (1990-1998)
1990

Based on the demand for screw thread rolling tools, development efforts were made, and for the construction sector, telescopic probe tubes were produced using the thread rolling method. The method replaced chip-cutting techniques, transforming probe systems into stronger systems with higher safety. With this innovation, production times were reduced from 5 minutes to 5 seconds. The apparatus systems were first produced in groups of 4-5-6 to zero out ovality in the tubes.

1995

With new innovations, the variety of tools increased, and new designs were created for drilling pipe systems using 5-6 group tools.

1998

Based on demand from abroad, exports of tools began.

Reaching International Standards (2000-2010)
2000

VABS gained the ability to produce according to all thread standards with the thread rolling method, including metric, fine metric, UNC, UNF, UNJF, Whitworth, BSP, BSPT, NPT, trapezoidal, trifon, bicycle threads, and rod-end threads, along with special patterns such as worm, multiple worm, and round threads.

Leadership and Sustainable Success (2010-Present)
2010

VABS products can be safely used on all types of CNC lathes, universal lathes, automatic machines, drilling machines, and non-conventional turning systems. The rolling method ensures the creation of hard threads and surface polish through molecular compression, delivering the highest-quality screw production. Additionally, raw material savings and up to 70% efficiency improvement can be achieved using this method.

Today, VABS operates in a facility of 5,700 square meters, with 2,000 square meters of covered space, located in the Ümraniye Organized Industrial Zone. The company is a leader in thread rolling tools production and is committed to providing reliable, effective, and innovative products to its customers.

VABS aims to be a global reference point for quality and reliability, placing customer satisfaction at the forefront. Continuously following the latest technologies, the company integrates innovative solutions into its business processes to maintain its leadership in the industry.

The most important driving force behind Veysel Kütüklü’s success in this journey, which started with modest steps, is undoubtedly the sincere and reliable approach built in all of his relationships.

Veysel Kütüklü considers himself the industrial partner of his customers and anticipates their needs, providing tailored solutions to meet those needs.

Veysel Kütüklü and VABS: Their Positions in the Mattress and Thread Rolling Industries

Veysel Kütüklü and VABS are two leading brands in metal processing and mattress production technologies. Veysel Kütüklü holds a strong position in the mattress industry, particularly with Bonnell spring machines, while VABS provides solutions for the automotive, aerospace, and heavy industry sectors through thread rolling heads and machines. Below, I detail the business areas of both companies and the industries where their machines are used.

Mattress and Furniture Industries: Production Processes and Technologies Used

The mattress and furniture industry is a broad industrial sector where comfort, durability, and aesthetics come together. This sector is divided into subfields such as mattress production, sofa bed systems, seating groups, and general furniture production. Each of these areas requires specialized production machinery and systems.

This guide details the production processes, machines used, and market advantages of each sub-sector.

1. Mattress Production and Technologies Used

What is Mattress Production?

Mattress production includes various types such as Bonnell spring, pocket spring (encased spring), foam-supported mattresses, and hybrid systems. The production process consists of spring production, foam cutting, fabric covering, and assembly stages.

Mattress Production Process

1. Spring Production:

   • Bonnell Spring: The most commonly used spring system. Companies like Veysel Kütüklü manufacture high-speed and precise Bonnell spring machines.
   • Pocket Spring (Encased Spring): Springs that are individually wrapped to offer better comfort.
   • Foam and Latex Layers: These are added to the spring system for enhanced comfort.

2. Spring Connection and Assembly:

   • Springs are connected to form the mattress skeleton.
   • Edge supports and additional protective layers are added.

3. Covering and Finishing:

   • Fabric Covering: Durable and hygienic fabrics are applied to the mattress surface.
   • Sewing and Edge Finishing: Ensures an aesthetic appearance.
   • Packaging: Mattresses are compressed into roll form or packaged flat.

Machines Used in Mattress Production

• Bonnell Spring Production Machines: Provides automated spring production.
• Pocket Spring Production Machines: Produces individually wrapped spring systems.
• Foam Cutting and Molding Machines: Creates comfort layers.
• Sewing and Covering Machines: Covers the mattress fabric and completes sewing processes.

Materials Used in Mattress Production

• Steel Springs: Enhances durability.
• Foam and Latex Foam: Provides extra comfort.
• Cotton and Wool Layers: Improves breathability.
• Special Fabrics: Includes antibacterial and flame-resistant fabrics.

2. Sofa Bed Production and Usage Areas

What is Sofa Bed Production?

Sofa beds are multi-functional furniture pieces that include foldable mechanisms. They are widely used in home furniture, hotels, and office spaces.

Sofa Bed Production Process

1. Frame and Mechanism Production:

   • Steel or wooden frames are created.
   • Foldable spring mechanisms are installed.

2. Padding and Comfort Layers:

   • Foam and spring systems are added.
   • Materials suitable for folding are used.

3. Upholstery and Assembly:

   • Fabric or leather covering is applied.
   • Mechanisms are tested for durability.

Technologies Used in Sofa Bed Production

• Foldable Spring Mechanisms: Ensures easy opening and closing.
• Foam Cutting and Assembly Machines: Creates a comfortable seating surface. 
• Covering and Sewing Systems: Ensures precise fabric fitting.

3. Seating Groups and Sofa Production

What are Seating Groups?

Seating groups include sofas, sectional sofas, armchairs, and modular couch systems.

Seating Group Production Process

1. Frame Production:

   • Wooden or metal frames are created.

2. Spring and Foam Padding:

   • Bonnell or zigzag springs are used.
   • Foam layers are added on top.

3. Upholstery and Covering:

   • Special fabrics or leather are applied.
   • Sewing and assembly processes are completed.

4. Furniture Production and Technologies Used

The furniture industry includes a wide range of products such as bedroom sets, dining tables and chairs, cabinets, and TV units.

Furniture Production Process

1. Raw Material Selection: Materials such as MDF, solid wood, or particleboard are chosen.
2. Cutting and Shaping: CNC machines are used for precise cutting.
3. Assembly and Finishing: Painting, polishing, and covering processes are completed.

Summary and General Evaluation

These industries are adapting to more efficient production processes with advancing technology and improving quality with next-generation machines. If you need further details on a specific topic, feel free to ask! 🚀

VABS and the Thread Rolling Industry

VABS's Business Area

VABS is a manufacturer of thread rolling machines and tools. Their products are used for precise thread forming, spline profile production, and specialized screw machining. VABS provides high-precision and large-scale production capacity, making it widely used in different industrial fields.

Industries Using Thread Rolling Machines

VABS’s thread rolling tools are widely used in metalworking, automotive, aerospace, and defense industries.

1. Automotive Industry

• Engine and Transmission Parts: Thread rolling for gears, axles, and shafts.
• Steering and Suspension Components: Screwed shafts and connectors for vehicle stability.
• Lug Nuts and Fasteners: High-precision thread forming for wheel connections.

2. Aerospace Industry

• Aircraft Landing Gear: High-strength screws and gears for aircraft safety.
• Helicopter and Satellite Components: Precision-machined connectors for aviation and space.

3. Heavy Industry and Construction Equipment

• Cranes and Hydraulic System Parts: Large-diameter screws and special gear systems.
• Oil and Gas Industry: High-pressure threaded pipes for pipelines.
• Railway Industry: Track fasteners and rail bolts.

4. Medical Equipment Industry

• Orthopedic Screws: Precision thread rolling for prosthetics and implants.
• Surgical Instruments: High-quality screw connections for medical tools.

Conclusion and Comparison

Both companies specialize in their respective industries, offering efficient production solutions while enhancing quality and performance. 🚀

https://www.youtube.com/@vkmattressmachinery

https://www.youtube.com/@vabs

https://www.vabs.com/

https://www.veyselkutuklu.com/