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VTC 100 Bed Bonnell Spring Helical Transfer Machine

Advertisement No:	#00208736
Category:	Mattress Bonnell Transfer Machine
Brand:	Veysel Kütüklü
Model Type:	VTC 100
Product Type:	For Sale
Product Status:	New
Origin:	Turkey
Location:	Emek Mah. / Sancaktepe / İstanbul
Warranty Status:	2 Yıl Guaranteed
Sales Detail:	Suitable for Leasing, Credit Card Installments, Bank Transfer, Credit Cart, Supported by Kosgeb, Negotiated
Delivery Status:	Made to Order

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About Veysel Kütüklü VTC 100 Automatic Bonnell Transfer Machine

The Veysel Kütüklü VTC 100 Automatic Bonnell Transfer Machine is a high-performance transfer and tying system developed to fully automate the production of Bonnell spring carcasses. By combining spring production and tying processes under a single automation framework, it increases production capacity while significantly reducing labor costs.
With a processing capacity of 80 Bonnell springs per minute and an approximate production performance of 38,400 springs / 8 hours, it offers maximum efficiency for large-scale mattress and furniture manufacturers.
Thanks to the improved transfer mechanism, the produced springs are transferred from a horizontal position to a vertical position with high precision and automatically fed into the tying machine. The patented transfer system increases production continuity while minimizing the error rate.
With the fully automatic production program, transitions between different carcass sizes can be made without operator intervention. The desired carcass size and production quantity can be easily selected via the touch screen.
Different hardness and spring density Bonnell carcasses can be produced thanks to the 4-3, 4-4, and 4-5 spiral tying options.
The digital heat treatment system increases the durability of the produced springs while reducing the risk of deformation and ensures long-lasting carcass production.
The automatic lubrication system reduces maintenance needs by lubricating 22 different points at specific intervals and extends the machine's operational life.
With the Mitsubishi Motion control system, all production processes are managed with high precision, ensuring maximum production efficiency.

Technical Specifications

Feature	Value
Product Model	VTC 100
Product Type	Automatic Bonnell Transfer Machine
Brand	Veysel Kütüklü
Spring Type	Bonnell
Production Speed	80 Springs / Minute
Production Capacity	Approximately 38,400 Springs / 8 Hours
Single Bed Capacity	Approximately 210 Carcasses / 8 Hours (90 × 190 cm)
Double Bed Capacity	Approximately 130 Carcasses / 8 Hours (140 × 190 cm)
Spring Outer Diameter	70 – 96 mm
Standard Spring Diameter	Ø80 – Ø92 mm
Optional Spring Diameter	Ø80 – Ø96 mm / Ø70 – Ø78 mm / Ø70 – Ø75 mm
Spring Middle Diameter	40 – 55 mm
Spring Height	120 – 140 mm (Standard)
Optional Spring Height	75 – 120 mm (4 Loops), 140 – 160 mm (6 Loops)
Working Width	2000 mm
Power Consumption	Approximately 18 kW
Power Requirement	Three-phase 380V – 50/60 Hz
Input Fuse	63 A
Electric Cable	4 × 10 mm²
Operating Temperature	0°C – 40°C
Machine Weight	Approximately 4,800 kg
Wire Basket Capacity	1,000 kg
Spiral Wire Basket Capacity	2 × 850 kg
Control System	Mitsubishi Motion Control System

Areas of Use

Bonnell bed carcass production
Mattress production factories
Furniture carcass production
Spring production facilities
Mass production lines
Industrial mattress production facilities

General Features

Has a production capacity of 80 Bonnell springs per minute.
Offers an approximate production performance of 38,400 springs / 8 hours.
Transfers springs to the tying section with a patented automatic transfer system.
Allows quick transitions between different carcass types thanks to the fully automatic production program.
Supports 4-3, 4-4, and 4-5 spiral tying options.
Performs periodic lubrication at 22 points with an automatic lubrication system.
Increases spring durability with a digital heat treatment system.
All production parameters can be easily adjusted via a touch screen.
Provides quick product change with an automatic height adjustment system.
Offers L-type production and corner gap creation options for furniture carcasses.
Ensures stronger and more durable carcass production with a new spring twisting system.
Provides high precision and reliable production with the Mitsubishi Motion control system.

Standard Equipment

VTC 100 Automatic Bonnell Transfer Machine
Mitsubishi Motion Control System
Touch operator panel
Automatic lubrication system
Digital heat treatment system
Automatic transfer mechanism
5 loop cam unit
Standard jaw system
User manual

Optional Equipment

Remote control and remote service system
4 loop cam unit
6 loop cam unit
Diameter molds suitable for different spring diameters
Additional jaw system up to a maximum width of 25 cm
Next-generation spring twisting system
Special production options for furniture carcasses

Shipping and Delivery

The product is produced upon order or shipped according to stock availability.
Safe shipping is carried out throughout Turkey and abroad.
Installation, commissioning, operator training, technical service, remote support, and spare parts services are provided.

VTC 100 Bed Bonnell Spring Helical Transfer Machine

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