4-10 Mm Diameter 2400 Mm Mesh Welding Machine
2400 Mm Mesh Welding Machine 4-10 mm diameter
MESHMATIC S SERIES HKM24S10
MESHMATIC S SERIES HKM24S10 Technical Specifications
Capacity :
Machine speed: 70 strokes/minute
Mesh Width: 2400mm
Mesh Length: 6000mm
Cross bar diameter 4-10mm
Long bar diameter 4-10mm
Cross bar spacing 50-300mm (from the operator panel)
Long bar range: 75-1mm manually adjustable
Machine Components
1) LONG BAR DRIVE MECHANISM
2) WELDING UNIT
3) CROSS BAR EJECTION
4) MESH PULLING
5) MESH EJECTION
6) AUTOMATION PANEL
1) Long bars placed in the channels are fed into the machine with the drive cart.
It is possible to insert 24 long bars.
While welding 8mm, a maximum of 18 bars can be inserted.
The bars are centered by nozzles.
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Drive system: |
Manual Nozzle: 24 pieces |
2) The lower electrode, upper electrode, and 9 transformers of 120 KVA.
The long bars coming from the drive unit and the cross bars coming from the cross bar ejection unit are held together by the magnet, and the welding pistons compress the bar
and welding is done with the energy coming from the transformer.
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Welding Transformer: |
9 pieces 120KVA |
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Welding piston: |
24 pieces 90mm tandem |
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Valve: |
24 pieces high flow |
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Welding head: |
12 pieces 75-100mm 8 pieces 150mm 6 pieces 200-250mm |
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Welding bar: |
24 pieces water-cooled copper |
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Lower electrode holder: |
24 pieces water-cooled |
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Magnet: |
6 pieces (connected to sensor cable) |
3) The magnetic bar from the cross bar warehouse takes a certain amount of cross bar and leaves it in the servo motor compartment.
The servo motor takes the bars one by one and gives them to the ejection unit.
The ejection process is done with pistons.
It throws the cross bar towards the magnet.
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Warehouse capacity : |
600 kg |
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Intermediate warehouse motor: |
1.1kw asynchronous |
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Cross bar motor: |
0.75kw Servo |
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Cross bar receiver: |
4-8mm adjustable |
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Bar ejector : |
6 pieces |
4) The mesh pulling system is done with a cart running on a linear slide controlled by a servo motor.
The clamps catch the mesh from the cross bar and pull it step by step.
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Pulling motor : |
Servo |
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Cart Movement: |
2700mm |
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Clamp: |
6 pieces pneumatic |
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Ejection motor : |
0.75kw asynchronous |
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Ejection roller : |
8 pieces rubber coated |
6) There are 9 pieces of 800Amp disk thyristor welding units in the panel.
PLC and motor control systems are compatible with each other.
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PLC: |
Panasonic - Mitsubishi |
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Operator panel: |
Delta -Mitsubishi |
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Asynchronous Drives: |
Mitsubishi |
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Servos: |
Mitsubishi |
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Switching system: |
Schnider |
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Welding system: |
9 pieces thyristor |