45 Strokes/Minute 2400 Mm Steel Mesh Welding Machine
2400 Mm Mesh Welding Machine 45 strokes/minute
MESHMATIC Z SERIES HKM24Z08
Technical Specifications of MESHMATIC Z SERIES HKM24Z08
Capacity :
Machine speed: 45 strokes/minute
Mesh Width: 2400mm
Mesh Length: 6000mm
Cross bar diameter 4-8mm
Length bar diameter 4-8mm
Cross bar spacing 500mm (stepped)
Length bar range: 75-1mm manually adjustable
Mesh width: 2400mm
Mesh Length: 6000mm
Cross bar intervals 50,100,150,200,250mm
Machine Components
1) LENGTH BAR DRIVE MECHANISM
2) WELDING UNIT
3) CROSS BAR EJECTION
4) AUTOMATION PANEL
1) Controlled by Servo Motor. 24 units can be installed.
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Drive distance: |
50-300mm |
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Drive system: |
Servo motor |
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Groove: |
24 units |
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Control valve: |
8 high flow units. |
2) Consists of lower electrode, upper electrode, and 6 units of 120 KVA transformers.
The length bars coming from the drive unit and the cross bars coming from the cross bar ejection unit
are held together by the magnet, and the welding pistons compress the bar and welding is done with the energy from the transformer.
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Welding Transformer: |
6 units of 120KVA |
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Welding piston: |
24 units of 90mm tandem |
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Valve: |
24 high flow units |
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Welding head: |
12 units of 75-100mm, 8 units of 150mm, 6 units of 200-250mm |
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Welding bar: |
24 water-cooled copper bars |
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Lower electrode holder: |
24 water-cooled |
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Magnet: |
6 units (connected to sensor cable) |
3) The magnetic bar from the cross bar storage takes a certain amount of cross bars and drops them into the servo motor compartment.
The servo motor takes the bars one by one and gives them to the ejection unit.
The ejection process is done with pistons.
It throws the cross bar towards the magnet.
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Storage capacity: |
600 kg |
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Intermediate storage motor: |
1.1kw asynchronous |
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Cross bar motor: |
0.75kw Servo |
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Cross bar receiver: |
4-8mm adjustable |
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Bar ejector: |
6 units |
4) There are 6 units of 800Amper disk thyristor welding units in the panel.
PLC and motor control systems are compatible with each other.
There is an internet output via Ethernet.
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PLC: |
Panasonic - Mitsubishi |
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Operator panel: |
Delta -Mitsubishi |
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Asynchronous Drives: |
Mitsubishi |
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Servos: |
Mitsubishi |
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Switching system: |
Schnider |
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Welding system: |
6 units of thyristor |