6000 Pieces/Hour Tortilla Production Line

DAMS DTPL-60TP 6000 Pieces/Hour Tortilla Production Line

GENERAL FEATURES

• Cutting Rolling: 6

• Press Size: 750mm x 1100mm

• Intermediate Resting: 10 min

• Oven: 3 layers

• Press Capacity: 6 units

• Stacking: 4 - 20 units

• Accuracy: ±2cm/gr

• Control: PLC – Touch Screen

• Product Diameter: 18 – 30cm

• Weight Accuracy: ±2 cm/gr

AUTOMATIC CUTTING AND ROLLING MACHINE

• Capacity: 11,000 units/hour

• Weight Range: 40-140 grams (±2 gr)

• Pistons: 6 units, 50mm diameter

• Interchangeable Outer Drum: For different weights

• Output Belts: 6 rows

• Automatic Lubrication

• Variable Speed Controls: For main drive and rolling unit

• Flouring

• Dough Bunker Capacity: 210 kg

• Safety Switches: On covers

• Total Power: 5 kW

• HMI Touch Panel: 7 inches

• PLC Control

INTERMEDIATE RESTING MACHINE

• Resting Time: 10 minutes (for 6000 units/hour)

• Dough Carrier Trays: 6 trays made of stainless steel

• Active Trays: 139 units

• Active Bowls: 834 units

• Bowls: Removable and washable UHMWPE mesh

• Tray Transport System: 2" roller chain

• Main Body: Stainless steel

• Total Power: 1.1 kW

• Easy Access for Maintenance

• Safety Switches: On covers

TORTILLA PRESS

• Press Plates: 750x1100 upper and lower aluminum plates

• Product Diameter Range: Ø18cm - Ø30cm, Accuracy ±2cm

• Strokes: 14 per minute

• Press Capacity: 6 products per stroke

• Heating Capacity: 36 kW total, provided by cartridge heaters

• Heat Management: PID Temperature controller for optimal management

• Heated Press Plates: Multi-zone

• Pneumatic Pre-forming Unit

• Precision Screws: Driven by servo motors for best results (±0.01mm)

• Control: Product diameter and plate temperature adjustable via HMI touch screen

• Teflon Press Belt: With pneumatic automatic tracking device

• Main Body: Heavy industrial type

• Total Power: 45 kW

• HMI Touch Panel: 7 inches

• PLC Control

OVEN & OVEN FEED CONVEYOR

• Conveyor: Slat type, 1/2” roller chain supported

• Heat-Resistant Conveyor: For transferring dough into the baking chamber

• Oven Cover: Made of stainless steel, insulated with special type glass wool to minimize heat leakage

• Insulation: 30 cm on both sides for energy saving and reduced heat leakage

• Baking Surface: 12 meters long, 1110 mm wide total (4 meters, 3 layers)

• Burners: 3 longitudinal burners per layer, total 9 burners

• Temperature Adjustment: Each layer adjustable individually

• Motor Drive: Each layer conveyor has a motor drive with adjustable speed

• Transfer: Tortillas transferred to lower layer by stainless steel finger-shaped sliders

• Total Power: 7 kW

COOLING BELT

• Body: Stainless steel

• Feed Belt: Slip-resistant, inclined modular belt

• Modular Belt: 1100 mm wide, open-frame for efficient cooling

• Belt Supports: Hinge-dense PE supports

• Cooling Length: 72 meters active (9 layers x 8 meters)

• Cooling Time: 4 minutes

• Inspection Section: On the last layer

• Total Power: 6 kW

SORTING-STACKING

• Body: Robust stainless steel

• Production Lines: 3 lines

• Capacity: 3500 units/hour per line

• Feed Belt: Slip-resistant, 1100 mm wide, silicone coated

• Adjustable Feed Belt Height

• Counting and Stacking: Counts and stacks 4 to 20 pieces based on thickness

• Interchangeable Channels: For flat stacking (optional)

• Pneumatic Stack Discharge

• HMI Touch Screen

• FDA Approved: Surfaces in contact with food

• Packaging Conveyor: For packaging machines

• Total Power: 2 kW

• HMI Touch Panel: 7 inches

• PLC Control

MODULAR CURVED CONVEYOR

• Body: Stainless steel

• Belt: Curved modular

• Width: 350 mm

• Belt Supports: High-density PE

• Total Power: 0.37 kW