200 Ton/Hour Capacity Mechanical Stabilization Plant

200 Ton/Hour Capacity Mechanical Stabilization Plant

The improved twin-shaft mixer for perfect mix ensures homogeneity and excellent mixing in the production of cold asphalt with bitumen emulsion or foam bitumen. Thanks to its robust equipment, this design allows for smooth startup even when fully loaded, providing continuous and high-performance operation in production.

Continuous Production and Economical Transport Option: Production at Committed Capacity

The twin-shaft mixer offers continuous production at the committed capacity with suitable volumes of finished and cold silos. Additionally, its design, which fits into a 40-foot container, enables easy and economical transport. These features ensure timely delivery and cost-effective transportation in projects.

Selection of Plant Capacities and Flexible Production

With the option to choose plants in various capacities ranging from 200 to 800 tons per hour, the twin-shaft mixer can cater to all types of road, railway, and airport projects. It addresses a wide range of applications by enabling the production of mechanically stabilized, cement stabilized, and cold asphalt materials with excellent quality and full control.

Reliability and Easy Maintenance: Bolted and Wear-Resistant Design

The bolted and wear-resistant mixer arms, shoes, and body parts provide a reliable and durable structure. Standard production ensures continuous spare parts support and easy replacement of wear parts. Moreover, the bolted mixer body design allows easy access to every part of the mixer for maintenance needs.

Smart Control and Automation: PLC with Semi-Automatic and Fully Automatic Control System

Equipped with a specially designed milled asphalt feeding bunker and dosing conveyor, the twin-shaft mixer offers fully automatic control and production with optional PLC+computer control system. The PLC provides semi-automatic control with an intelligent start-stop control system for easy production management. Additionally, it includes a database to store all production records for later reporting.

Flexible Production and Optimal Performance

The twin-shaft mixer, which provides excellent mixing, offers the ability to work with various materials. Its capability to mix different materials such as aggregate, water, cement, milled asphalt, recycled concrete, bitumen emulsion, and foam bitumen allows flexibility in your projects. Furthermore, it offers optional dosing on the feeding belt with conveyor belt scale for precise dosage.

Safety and Efficiency: Material Flow and Control System

The dosing conveyor flow detection sensors automatically stop production upon detecting interruptions in material flow, ensuring safety and efficiency. The control cabin features frequency converters for adjusting the capacities of cement, bitumen emulsion, and foam bitumen dosing belts. Additionally, it provides precise water capacity control with a motorized special capacity adjustment valve.

In conclusion, the improved twin-shaft mixer for perfect mix delivers superior performance, reliability, and flexibility in cold asphalt production. Its robust equipment, continuous production capacity, easy portability, and smart control system enhance the value of your projects and optimize your operations.