Box-Motion Jaw System Horizontal Flowpack Packaging Machine for large-sized and irregular product

This is the horizontal flowpack packaging machine with lbox motion jaw system for irregular and large sized products such as vegetables or fruit packaging, tortilla bread, lavash bread etc.  The reel feeding is done from the bottom and the sealing is done from the top. The capacity ranges from 30-35 packages to 65-70 packages depending on the product type, layout and package dimensions.

Reliable, durable, tight, attractive, excellent packaging: It ensures to make the packaging of different kinds of solid products horizontally and receive excellent and tight packages in the food, chemical, health, furniture, car and other similar industries. This machine is superior in comparison to its competitors with the advantage of its flexibility and sensitiveness even in very high-speed operations.

Products: Green Vegetables, Bakery Products (multiple pieces or out of standard dimensions), Chicken Parts, Whole Chicken, Irregular Products, long products

Capacity: 30-50 packages/min. (Capacity changes depending on the type of the packaging material, the sealing style whether it is hot sealing or cold sealing and the dimensions of the product and the package.)

Package Dimensions: The dimensions given below are the standard packaging dimensions of this machine. For the different dimensions within this interval, the necessary adjustments for packaging might be done on the packaging machine. For the dimensions except this interval, special custom-made packaging machinery is possible to design and produce.

Packaged Product Dimensions

Packaging Material: The machine works with printed and unprinted packaging materials used in hot or cold sealing such as OPP, BOPP, CPP, polypropylene, aluminum foil, aluminium and paper laminations, etc.

Knife Cutting Style: Depending on the customer's request, it is possible to use zigzag or flat plain knives.

Electronic Panel: The most modern electronical materials are used on the electronic panel. During the choice of the electronical materials to be used on the machine, special requests from the customer side are taken into consideration. All the parameters of the machine are controlled electronically with the help of PLC electronic control system through 5.7 inch mono touch-screen operator panel. With the usage of PLC electronic control system:

• The desired length of the package is adjusted.
• Photocell adjustments are done.
• The speed of the machine is monitored and controlled.
• The parameters of the each product to be packaged are recorded to save a product recipe on the machine and the product to be packaged is chosen easily based on this product recipe.
• The number of the products that has been already packaged is monitored.
• It is possible to define a number of product for packaging and then the machine ensures the stoppage of the machine by itself with the help of PLC system after the requested number of the product packaging is completed.

Bobbin System:

• There is a pulley system with bearings where the packaging materials is installed and this provides the proper and excellent flowing of the bobbin on the packaging machine.
• The required length of the pulley is adjusted depending on the required width of bobbin.
• There is a single bobbin on the standard machine and it is very easy and quick to replace and load the new bobbin.
• For proper flowing of the bobbin, the braking system is applied on the bobbin.
• For continuous flowing of the bobbin, it is possible to locate two bobbins on the machine that helps you save time and increase efficiency and this is mainly preferred whenever there is a high level of production volume and there is an application of automated feeding system.

Bottom Pulleys for Sealing:

There are three groups of pulley discs. First disc group ensures the pulling of the cellophane. Pulley discs used in pulling the cellophane are made from cadmium. Second disc group is the place on the packaging where the hot temperature is applied for sealing. Quiet and regular rotation is provided with the help of sensitive bearings and specially-designed gears. The third group disc makes the folding and forming of the package.

Sealing Jaws:

The specially-chosen knives and the possibility to adjust the level of the pressure by jaws ensure fast and proper sealing.

Conveyor and Transporter:

• The length of the transporter on the standard machine is 2,4 meters.
• After the packaging process, there is an exit conveyor band with the lenght of 70 cm. on the standard packaging machine.
• Depending on the customer's request, it is possible to increase the length of the PVC conveyor band or the transporter of the feeding machine for more comfortable and easier feeding.
• The locations of the product pushers and the interval between the pushers are variable depending on the dimensions of the product to be packaged.
• Chain group moving under the conveyor is hidden inside the specially-designed sledge.
• All parts of the conveyor are produced from chromium stainless steel (CrNi304).

• Ability to work with photocell and without photocell.
• The speed of the machine is controlled with LS speed control system.
• The disc and jaw heaters are controlled through 5.7 inch touch-screen operator panel by PID heating control.
• Quick stop buttons in case of emergency are used both on the command panel and on the transporter of the packaging machine.
• All the surfaces in connection with the product and the coverings used for the protection of the machine are completely made from stainless steel (CrNi 304).
• Our machine is, mechanically, under one-year guarantee.
• All the electronical materials used on the machine are under two-year guarantee by the producer of the electronical materials.
• The installation of the machine and the operator training are given free of charge.